5033033 KEY JOHNSON
BJ25E4SDS, BJ25E4SUC, BJ25R4SDS, BJ25R4SUC, BJ25TE4SDS, BJ25TE4SUC, BJ40PL4SDR, BJ40PL4SOC, BJ50PL4SDR, BJ50PL4SOC, J10EL4SRC, J10R4SNF, J10R4SR, J10R4STC, J15R4SNF, J15R4SR, J15R4STC, J15RL4SR
KEY
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BRP JOHNSON entire parts catalog list:
- FLYWHEEL & STATOR » 5033033
BJ25R4SDS, BJ25RL4SDS, J25R4SDC, J25RL4SDC 2006
BJ25R4SUC, BJ25RL4SUC, J25R4SUR, J25RL4SUR 2007
BJ25TE4SDS, BJ25TEL4SDS, J25TE4SDC, J25TEL4SDC 2006
BJ25TE4SUC, BJ25TL4SUC, J25TE4SUR, J25TEL4SUR 2007
BJ40PL4SDR, J40PL4SDE 2006
BJ40PL4SOC, J40PL4SOB 2005
BJ50PL4SDR, J50PL4SDE 2006
BJ50PL4SOC, J50PL4SOB 2005
J10EL4SRC 2004
J10R4SNF, J10RL4SNF, J10TE4SNF, J10TEL4SNF 2002
J10R4SR, J10RL4SR, J10TBL4SR, J10TE4SR, J10TEL4SR 2004
J10R4STC, J10RBL4STS, J10REL4STS, J10RL4STC, J10TBL4STC, J10TE4STC, J10TEL4STC 2003
J15R4SNF, J15RL4SNF, J15TE4SNF, J15TEL4SNF 2002
J15R4SR, J15TE4SR, J15TEL4SR 2004
J15R4STC, J15RL4STC, J15TE4STC, J15TEL4STC 2003
J15RL4SR 2004
Information:
Table 1
Diagnostic Codes Table
Code Conditions which Generate this Code System Response
E098(1) Engine Prelube Override The prelube override switch has been activated. The engine has started without completing the engine prelubrication. The code is logged.
338-5 Engine Pre-Lube Pump Relay : Current Below Normal The engines Electronic Control Module (ECM) detects an open circuit at the prelube pump relay.
The ECM detects a short to battery voltage at the prelube pump relay.
338-6 Engine Pre-Lube Pump Relay : Current Above Normal The ECM detects a short circuit at the prelube pump relay. The ECM has the ability to automatically lubricate the engine before cranking. This may increase the life of certain engine parts by lubricating the parts before the starting motor is engaged.The prelubrication system is activated when the Engine Control Switch (ECS) is turned to the START position. The ECM prevents the starting motor from engaging until the prelube pump builds pressure in the engine oil system. After a short period of time, the starting motor is allowed to engage. The ECS must be left in the START position for the duration of the prelube cycle in order to ensure that the engine is properly lubricated before start-up.The engine will start without proper lubrication. If the prelube override switch is turned to the ON position the prelube cycle will be bypassed. In order to record the instances of improper lubrication, the event code E098 is generated whenever the prelubrication system is bypassed.A test on Cat ET allows the technician to activate the prelube system. The test is functional only when the engine speed is zero rpm. The test is accessed by selecting the following menus on Cat ET:
"Diagnostics"
"Diagnostic Tests"
"Override Parameters"
Illustration 1 g02789626
Typical schematic
Illustration 2 g02789628
P1 Prelube relay
(P1-12) Analog return
Illustration 3 g02715037
Location of ECM connectors
Test Step 1. INSPECT THE ELECTRICAL CONNECTORS AND THE WIRING
Turn the main disconnect switch to the OFF position.
Thoroughly inspect the ECM connectors J1/P1 and J2/P2. Inspect all of the other connectors in the circuit for the prelube system. Refer to Troubleshooting, "Electrical Connectors - Inspect" for details.
Perform a 45 N (10 lb) pull test on each of the wires in the ECM connector that are associated with the circuit.
Check the ECM connector (allen head screw) for the proper torque. Refer to Troubleshooting, "Electrical Connectors - Inspect" for details.
Check the customer connector (allen head screw) for the proper torque. Refer to Troubleshooting, "Electrical Connectors - Inspect" for details. Expected Result:All connectors, pins, and sockets are coupled and/or inserted. The harness and wiring are free of corrosion, of abrasion, and of pinch points.Results:
OK - The connectors and wiring appear to be OK. Proceed to Test Step 2.
Not OK - There is a problem in the connectors and/or wiring.Repair: Repair the connectors or wiring and/or replace the connectors or wiring. Ensure that all of the seals are properly in place and ensure that the connectors are coupled.Verify that the repair eliminates the problem.STOPTest Step 2. CHECK FOR ACTIVE DIAGNOSTIC CODES
Connect Cat ET to the service tool connector.
Turn the main disconnect switch to the ON position.
Monitor the active diagnostic code screen on Cat ET. Check and record any active diagnostic codes for the prelube system. Note: Wait at least 30 seconds in order for the diagnostic codes to become active.
Activate the override for the prelube system. Monitor the active diagnostic code screen on Cat ET. Check the prelube system for an active diagnostic code. Note: Wait at least 30 seconds in order for the diagnostic code to become active.
Deactivate the override for the prelube system. Expected Result:No diagnostic codes are active.Results:
OK - No diagnostic codes are active, but a problem is suspected in the prelube system. Proceed to Test Step 6.
Not OK - A -6 diagnostic code is active at this time. Proceed to Test Step 3.
Not OK - A -5 diagnostic code is active at this time. Proceed to Test Step 4.Test Step 3. CREATE AN OPEN AT THE PRELUBE PUMP RELAY
Turn the main disconnect switch to the OFF position.
Disconnect wire Y995-GY(Grey) from the prelube pump relay.
Turn the main disconnect switch to the ON position.
Monitor the active diagnostic code screen on Cat ET. Check and record any active diagnostic codes for the prelube system. Note: Wait at least 30 seconds in order for the diagnostic codes to become active.
Activate the override for the prelube system. Monitor the active diagnostic code screen on Cat ET. Check the prelube system for an active diagnostic code. Note: Wait at least 30 seconds in order for the diagnostic code to become active.
Deactivate the override for the prelube system. Expected Result:A -6 diagnostic code was active for the prelube pump relay. After creating an open at the prelube pump relay, a -5 diagnostic code is now active for the prelube pump relay.Results:
OK - A -6 diagnostic code was active before disconnecting the wire. A -5 diagnostic code became active after disconnecting the wire. The harness and the ECM are OK. The problem may be in the prelube pump relay.Repair: Install a new prelube pump relay. Verify that there are no active diagnostic codes for the prelube pump relay. Clear any logged diagnostic codes.STOP
Not OK - A -6 diagnostic code remains active. The short is between the prelube pump relay and the ECM. Leave the wire Y995-GY(Grey) disconnected. Proceed to Test Step 5.Test Step 4. CREATE A SHORT AT THE CONNECTOR FOR THE PRELUBE PUMP RELAY
Turn the main disconnect switch to the OFF position.
Install a jumper wire across the coil of the prelube pump relay.
Turn the main disconnect switch to the ON position.
Monitor the active diagnostic code screen on Cat ET. Check and record any active diagnostic codes for the prelube system. Note: Wait at least 30 seconds in order for the diagnostic codes to become active.
Activate the override for the prelube system. Monitor the active diagnostic code screen on Cat ET. Check the prelube system for an active diagnostic code. Note: Wait at least 30 seconds in order for the diagnostic code to become active.
Deactivate the override for the prelube system.
Turn the main disconnect switch to the OFF position.
Parts key JOHNSON:
5030025
5030025 KEY, Flywheel
J10BL4SUM, J10EL4SDA, J10EL4SOR, J10EL4SRC, J10R4SDM, J10R4SNF, J10R4SR, J10R4STC, J10R4SUB, J10RL4SDM, J10TBL4SDE, J10TBL4SUD, J10TE4SDM, J15EL4SDC, J15EL4SOS, J15EL4SUR, J15R4SDM, J15R4SNF, J15R4SR, J15R4STC, J15R4SUB, J15RL4SDM, J15RL4SR, J15TE4SD
5033113
5033113 KEY
J10BL4SUM, J10EL4SDA, J10EL4SOR, J10EL4SRC, J10R4SDM, J10R4SNF, J10R4SR, J10R4STC, J10R4SUB, J10RL4SDM, J10TBL4SDE, J10TBL4SUD, J10TE4SDM, J15EL4SDC, J15EL4SOS, J15EL4SUR, J15R4SDM, J15R4SNF, J15R4SR, J15R4STC, J15R4SUB, J15RL4SDM, J15RL4SR, J15TE4SD
5031281
5031281 KEY
BJ25E4SDS, BJ25E4SUC, BJ25R4SDS, BJ25R4SUC, BJ25TE4SDS, BJ25TE4SUC, BJ40PL4SDR, BJ40PL4SOC, BJ40PL4SRS, BJ50PL4SDR, BJ50PL4SOC, BJ50PL4SRS, J25PL4SOC, J25PL4SRS, J30PL4SDR, J30PL4SOC, J30PL4SRS, J30PL4SUA, J30TEL4SDR, J30TEL4SUA, J40PL4SNF, J40PL4STC
5031774
5031774 **KEY (18)
BJ40PL4SOC, BJ40PL4SRS, BJ50PL4SOC, BJ50PL4SRS, BJ60PL4STC, BJ70PL4STC, J40PL4STC, J50PL4STC
5034314
5034314 **KEY (941)
BJ40PL4SDR, BJ40PL4SOC, BJ40PL4SRS, BJ50PL4SDR, BJ50PL4SOC, BJ50PL4SRS, BJ60PL4SDM, BJ60PL4SOA, BJ60PL4SRR, BJ70PL4SDM, BJ70PL4SOA, BJ70PL4SRR
5034309
5034309 **KEY (936)
BJ40PL4SDR, BJ40PL4SOC, BJ40PL4SRS, BJ50PL4SDR, BJ50PL4SOC, BJ50PL4SRS, BJ60PL4SDM, BJ60PL4SOA, BJ60PL4SRR, BJ70PL4SDM, BJ70PL4SOA, BJ70PL4SRR
5034315
5034315 **KEY (942)
BJ40PL4SDR, BJ40PL4SOC, BJ40PL4SRS, BJ50PL4SDR, BJ50PL4SOC, BJ50PL4SRS, BJ60PL4SDM, BJ60PL4SOA, BJ60PL4SRR, BJ70PL4SDM, BJ70PL4SOA, BJ70PL4SRR
5034307
5034307 **KEY (934)
BJ40PL4SDR, BJ40PL4SOC, BJ40PL4SRS, BJ50PL4SDR, BJ50PL4SOC, BJ50PL4SRS, BJ60PL4SDM, BJ60PL4SOA, BJ60PL4SRR, BJ70PL4SDM, BJ70PL4SOA, BJ70PL4SRR