0212478 JOHNSON LENS, Ev., rear

Start By:a. remove main drive shaft *b. remove auxiliary drive shaft*c. tilt radiator guardd. remove fane. remove air cleaner assemblyf. remove bottom guards*Refer to the Disassembly And Assembly Manual for the D10R Power Train, SENR8422.
At operating temperature, the engine coolant is hot and under pressure. The radiator and all lines to heaters or the engine contain hot water or steam. Any contact can cause severe burns. Look at the sight gauge to check the coolant level. The coolant level should be in the green range. If necessary, remove the fill cap only after the engine has been stopped and the cap is cool enough to remove with your bare hand. Remove the cooling system fill cap slowly to relieve pressure. Cooling system condition contains alkali that can cause personal injury. Avoid contact with the skin and eyes and do not drink. Allow cooling system components to cool before draining.
At operating temperature, the hydraulic oil tank is hot and under pressure. Hot oil can cause burns. Remove the breather filter cap only when the engine is stopped and the breather filter cap is cool enough to touch. Slowly loosen the breather filter cap to release any pressure in the hydraulic tank. Be cautious of hot hydraulic oil when any lines are disconnected in the hydraulic system.
Put identification on all lines, hoses, wires and tubes for installation purposes. Cap and plug all lines, hoses and tubes to prevent foreign material from entering the system. Drain all fluids in a suitable container for storage or disposal. 1. Drain the oil from the power train oil system in a suitable container for storage ore disposal.2. Disconnect two hose assembly (1) from the torque divider.3. Disconnect wire harness (2) from torque divider outlet relief valve (3).4. Disconnect hose assembly (4) from torque divider outlet relief valve (3).5. Disconnect hose assembly (5) from the implement pump. 6. Disconnect hose assembly (6) from the torque divider.7. Disconnect hose assembly (7) and remove hose clip (8). 8. Disconnect two hydraulic hose assemblies (9) from the pressure control valve.9. Disconnect two hydraulic hose assemblies (10) from the pressure control valve.10. Disconnect hydraulic hose assembly (11) from the pressure control valve. 11. Disconnect two hydraulic hose assemblies (12) from the implement pump.12. Disconnect hydraulic hose assembly (13) from the implement pump. 13. Disconnect wire harness (14).14. Disconnect two wire terminals (15) and remove all necessary tie straps. 15. Remove four bolts (16) and remove plate assembly (17) from both sides of the cab platform. 16. Remove ether start aid line (18).17. Disconnect fuel hose assembly (20) from the priming pump.18. Remove five fuel hose clips (19) from the engine. 19. Disconnect wires (21) and (22) from the starter. Repeat for the starter on the other side. 20. Remove exhaust cover assembly (23) and (24).21. Remove exhaust elbow (25). 22. Disconnect fuel hose assembly (26). 23. Disconnect hose assembly (28) from the air conditioner compressor.24. Remove hose clip (27). 25. Disconnect hydraulic hose assemblies (29) and (30) from the hydraulic oil cooler. 26. Remove hose assembly (31) from the water pump.27. Disconnect two heater hose assembly (32) from the water pump. 28. Fasten a hoist and Tool (A) as shown. Tool (B) is attach to Tool (C) and is installed to keep the engine and torque divider level as it is being removed. 29. Remove two bolts (33) from each rear engine mounts.30. Remove two bolts (34 from each front engine mounts.31. Carefully remove engine and torque divider from the machine. It will be necessary to adjust the angle of Tool (A) to provide clearance for the removal. Check for loose wires and hose assemblies while removing. The weight of the engine and torque divider is 3723 kg (8200 lb).Install Engine & Torque Divider
1. Fasten a hoist and Tool (A), (B) and (C) to the engine and torque divider. Install engine and torque divider in position as shown. 2. Install two bolts (34) in each front engine mounts.3. Install two bolts (33) in each rear engine mounts.4. Tighten bolts (34) and (33) to a torque of 575 80 N m (420 60 lb ft). 5. Install two heater hose assemblies (32) to the water pump.6. Install hose assembly (31) to the water pump. 7. Install two hydraulic hose assemblies (29) and (30) to the hydraulic oil cooler. 8. Install air conditioner hose assembly (28) to the compressor and install clip (27). 9. Install fuel hose assembly (26). 10. Install exhaust elbow (25).11. Install two exhaust cover assemblies (23) and (24). 12. Connect wires (21) and (22) to the starter. Repeat for the starter on the other side. 13. Install fuel hose assembly (20) and install hose clips (19).14. Install ether line (18). 15. Install plate assembly (17) and bolts (16) on each side of the cab platform. 16. Connect two wire terminals (15).17. Connect wire harness (14) and secure the wire harness with the necessary tie straps. 18. Install hydraulic hose assembly (13) to the implement pump.19. Install two hydraulic hose assemblies (12) to the implement pump. 20. Install hydraulic hose assembly (11) to the pressure control valve.21. Install four hydraulic hose assembly (9) and (10) to the pressure control valve. 22. Install hose assembly (7) and clip (8).23. Install hose assembly (6) to the torque divider. 24. Install hose assembly (5) to the implement pump.25. Install hose assembly (4) to the torque divider outlet relief valve (3).26. Connect wire harness (2) to the torque divider outlet relief valve (3) and secure with tie straps.27. Install two hose assembly (1) to the torque divider.End By:a. install air cleaner assemblyb. install fanc. tilt radiator guardd. install main drive sha