0304378 LEVER,Shift rod JOHNSON
20R69B, 20R70C, 20R71S, 20R72R, 20R73A, 25E72R, 25E73A, 25E74M, 25E75B, 25E76E, 25R69B, 25R70C, 25R71S, FD-22A
LEVER
Price: query
Rating:
Number on catalog scheme: 35
Compatible models:
BRP JOHNSON entire parts catalog list:
- LOWER UNIT GROUP » 0304378
20R71S, 20RL71S 1971
20R72R, 20RL72R 1972
20R73A, 20RL73A 1973
25E72R, 25EL72R, 25R72R, 25RL72R 1972
25E73A, 25EL73A, 25R73A, 25RL73A 1973
25E74M, 25EL74M, 25R74M, 25RL74M 1974
25E75B, 25EL75B, 25R75B, 25RL75B 1975
25E76E, 25EL76E, 25R76E, 25RL76E 1976
25R69B, 25R69D, 25RL69B, 25RL69D 1969
25R70C, 25R70E, 25RL70C, 25RL70E 1970
25R71S, 25RL71S 1971
FD-22A, FD-22E, FD-22M, FDL-22A, FDL-22E, FDL-22M 1968
Information:
Recommended Actions
Diagnostic Codes
Check for active diagnostic codes on the electronic service tool. Troubleshoot any active codes before continuing with this procedure.Visual Checks
Visually inspect the engine for the following faults:
Missing components
Damaged components
Oil leaks
Coolant leaks
Fuel leaks
Hydraulic leaks
Check electrical cables for damage. Check that the electrical cables are properly secured.
Check for the proper level of fuel, oil, coolant, and hydraulic fluids
Try to start the engine. If the engine does not start, verify that the crankshaft is rotating. Use a suitable hand tool in order to rotate the crankshaft.
If the crankshaft does not rotate freely, check the engine for the following problems:
Seized piston
Defects in the drive gears
Fluid in the cylinder bores
Improper timing of valvesAir Intake and Exhaust System
Check the air filter restriction indicator, if equipped.
Ensure that the air filter is clean and serviceable.
Check the air intake and exhaust systems for the following defects:
Blockages
Restrictions
Damage to lines or hoses
Repair any defects before attempting to restart the engine.
If the engine will not start proceed to "Air Inlet Heater Starting Aid (if equipped)". Air Inlet Heater Starting Aid (if equipped)
Check for proper operation of the air inlet heater starting aid. Refer to Systems Operation, Testing and Adjusting, "Air Inlet Heater - Test".
If the repairs do not eliminate the fault refer to "Glow Plugs (if equipped)". Glow Plugs (if equipped)
Note: Faulty glow plugs will only affect engine starting when the ambient temperature is below 10 °C (50 °F).
Check the operation of the glow plugs. Refer to Systems Operation, Testing and Adjusting, "Glow Plugs - Test".
If necessary, replace faulty glow plugs. Refer to Disassembly and Assembly, "Glow Plug - Remove and Install".
If the repairs do not eliminate the fault, proceed to "Valve Lash". Valve Lash
Check the valve lash and reset the valve lash if it is necessary. Refer to Systems Operation, Testing and Adjusting, "Engine Valve Lash - Inspect and Adjust". Ensure that the repairs have eliminated the active diagnostic codes before attempting to restart the engine.If the engine will not start proceed to "Fuel Supply".Fuel Supply
Check the fuel pressure. Refer to Systems Operation, Testing and Adjusting, "Fuel System Pressure - Test".
Ensure that the fuel system has been primed. Refer to Systems Operation, Testing and Adjusting, "Fuel System - Prime".
Check the diesel fuel for contamination. Refer to Systems Operation, Testing and Adjusting, "Fuel Quality - Test".
Check for air in the fuel system. Refer to Systems Operation, Testing and Adjusting, "Air in Fuel - Test".
Check that the fuel lines are tight and secured properly.
Check for fuel supply lines that are restricted.
Check the fuel filters.
Visually check the fuel tank for fuel. The fuel gauge may be faulty.
If the engine has a water separator, check for water in the fuel.
Ensure that the fuel supply valve (if equipped) is in the full OPEN position.
If the temperature is below 0 °C (32 °F), check for solidified fuel (wax).
Check the fuel injection pump. Refer to Troubleshooting, "Fuel Injection Pump Circuit - Test". If the engine will not start proceed to "Low Compression (cylinder pressure)".Low Compression (cylinder pressure)
Remove the fuel injectors and perform a compression test. Refer to Systems Operations, Testing and Adjusting, "Compression - Test "data. Examples of low compression are shown in the following list:
Outside temperatures are too cold.
Mechanical problem
Faulty piston rings
Worn cylinder bores
Worn valves
Faulty cylinder head gasket
Damaged cylinder head
Make all necessary repairs to the engine.
Ensure that the repairs have eliminated the active diagnostic code.
If the engine will not start proceed to "Fuel Injectors". Fuel Injectors
Remove the fuel injectors from the cylinder head. Refer to Disassembly and Assembly, "Fuel Injectors - Remove".
Visually inspect the fuel injectors. If a fuel injector has a suspected fault, replace the fuel injector. Refer to Disassembly and Assembly, "Fuel Injector - Remove" and Disassembly and Assembly, "Fuel Injector - Install".
Diagnostic Codes
Check for active diagnostic codes on the electronic service tool. Troubleshoot any active codes before continuing with this procedure.Visual Checks
Visually inspect the engine for the following faults:
Missing components
Damaged components
Oil leaks
Coolant leaks
Fuel leaks
Hydraulic leaks
Check electrical cables for damage. Check that the electrical cables are properly secured.
Check for the proper level of fuel, oil, coolant, and hydraulic fluids
Try to start the engine. If the engine does not start, verify that the crankshaft is rotating. Use a suitable hand tool in order to rotate the crankshaft.
If the crankshaft does not rotate freely, check the engine for the following problems:
Seized piston
Defects in the drive gears
Fluid in the cylinder bores
Improper timing of valvesAir Intake and Exhaust System
Check the air filter restriction indicator, if equipped.
Ensure that the air filter is clean and serviceable.
Check the air intake and exhaust systems for the following defects:
Blockages
Restrictions
Damage to lines or hoses
Repair any defects before attempting to restart the engine.
If the engine will not start proceed to "Air Inlet Heater Starting Aid (if equipped)". Air Inlet Heater Starting Aid (if equipped)
Check for proper operation of the air inlet heater starting aid. Refer to Systems Operation, Testing and Adjusting, "Air Inlet Heater - Test".
If the repairs do not eliminate the fault refer to "Glow Plugs (if equipped)". Glow Plugs (if equipped)
Note: Faulty glow plugs will only affect engine starting when the ambient temperature is below 10 °C (50 °F).
Check the operation of the glow plugs. Refer to Systems Operation, Testing and Adjusting, "Glow Plugs - Test".
If necessary, replace faulty glow plugs. Refer to Disassembly and Assembly, "Glow Plug - Remove and Install".
If the repairs do not eliminate the fault, proceed to "Valve Lash". Valve Lash
Check the valve lash and reset the valve lash if it is necessary. Refer to Systems Operation, Testing and Adjusting, "Engine Valve Lash - Inspect and Adjust". Ensure that the repairs have eliminated the active diagnostic codes before attempting to restart the engine.If the engine will not start proceed to "Fuel Supply".Fuel Supply
Check the fuel pressure. Refer to Systems Operation, Testing and Adjusting, "Fuel System Pressure - Test".
Ensure that the fuel system has been primed. Refer to Systems Operation, Testing and Adjusting, "Fuel System - Prime".
Check the diesel fuel for contamination. Refer to Systems Operation, Testing and Adjusting, "Fuel Quality - Test".
Check for air in the fuel system. Refer to Systems Operation, Testing and Adjusting, "Air in Fuel - Test".
Check that the fuel lines are tight and secured properly.
Check for fuel supply lines that are restricted.
Check the fuel filters.
Visually check the fuel tank for fuel. The fuel gauge may be faulty.
If the engine has a water separator, check for water in the fuel.
Ensure that the fuel supply valve (if equipped) is in the full OPEN position.
If the temperature is below 0 °C (32 °F), check for solidified fuel (wax).
Check the fuel injection pump. Refer to Troubleshooting, "Fuel Injection Pump Circuit - Test". If the engine will not start proceed to "Low Compression (cylinder pressure)".Low Compression (cylinder pressure)
Remove the fuel injectors and perform a compression test. Refer to Systems Operations, Testing and Adjusting, "Compression - Test "data. Examples of low compression are shown in the following list:
Outside temperatures are too cold.
Mechanical problem
Faulty piston rings
Worn cylinder bores
Worn valves
Faulty cylinder head gasket
Damaged cylinder head
Make all necessary repairs to the engine.
Ensure that the repairs have eliminated the active diagnostic code.
If the engine will not start proceed to "Fuel Injectors". Fuel Injectors
Remove the fuel injectors from the cylinder head. Refer to Disassembly and Assembly, "Fuel Injectors - Remove".
Visually inspect the fuel injectors. If a fuel injector has a suspected fault, replace the fuel injector. Refer to Disassembly and Assembly, "Fuel Injector - Remove" and Disassembly and Assembly, "Fuel Injector - Install".
Parts lever JOHNSON:
0303948
0303948 LEVER, Reverse locking
20R69B, 20R70C, 20R71S, 20R72R, 20R73A, 25E72R, 25E73A, 25E74M, 25E75B, 25E76E, 25E77S, 25E78C, 25E79R, 25R69B, 25R70C, 25R71S, 35E77C, 35E78R, 35E79A, 6R69M, 6R70B, 6R71E, 6R72D, 6R73S, 6R74C, 6R75R, 6R76A, 6R77M, 6R78B, 6R79E, CD-25A, FD-22A, J25EC
0381717
0308200
0303747
0303747 LEVER
25E72R, 25E73A, 25E74M, 25E75B, 25E76E, 25E77S, 25E78C, 25E79R, 33E69A, 33E69A, 33E70M, 33E70M, 35E76G, 35E77C, 35E78R, 35E79A, 40E71B, J25ECIB, J25RCSA, J35ECIG, J35ECSM, RX-16M
0315236
0315236 LEVER, Choke
20R69B, 20R70C, 20R71S, 20R72R, 20R73A, 25E72R, 25E73A, 25E74M, 25E75B, 25E76E, 25E77S, 25E78C, 25E79R, 25R70C, 25R71S, 35E76G, 35E77C, 35E78R, 35E79A, J25ECIB, J25ECNE, J25ECTD, J25RCSA, J25RSA, J25RSLS, J35ECIG, J35ECND, J35ECSM, J35ECTS
0206332
0316347