0320836 LEVER,Spark advance JOHNSON
150TL78S, 150TL79C, 175TL77S, 175TL78C, 175TL79R, 200TL76S, 200TL77C, 200TL78R, 200TL79A, 235TL70A, 235TL78R, J150CXCCA, J150CXCEM, J150CXEIE, J150CXESB, J150GTLCUR, J150STLACA, J150STLCDC, J150STLCEM, J150STLCOH, J150STLCRD, J150STLCTE, J150STLEIE,
LEVER
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Compatible models:
150TL78S
150TL79C
175TL77S
175TL78C
175TL79R
200TL76S
200TL77C
200TL78R
200TL79A
235TL70A
235TL78R
J150CXCCA
J150CXCEM
J150CXEIE
J150CXESB
J150GTLCUR
J150STLACA
J150STLCDC
J150STLCEM
J150STLCOH
J150STLCRD
J150STLCTE
J150STLEIE
J150STLESB
J150TLCDC
J150TLCIA
J150TLCNM
J150TLCOS
J150TLCRD
J150TLCSF
J150TLCTB
J150TLCUR
J155WTLCDR
J155WTLCOC
J155WTLCRS
J155WTLCUA
J155WTLEIB
J155WTLENE
J155WTLESM
J155WTLZ
J175STLACM
J175STLCEB
J175STLEID
J175STLESE
J175TLCDR
J175TLCIH
J175TLCNB
J175TLCOC
J175TLCSA
J175TLCTD
J175TLCUA
J185TLCOC
J185TLCRS
J200TLCIH
J200TLCNE
J200TLCSF
J200TLCTD
J235STLCOR
J235STLCRC
J235STLCTS
J235TLCIB
J235TLCNE
J235TLCOR
J235TLCRC
J235TLCSM
J235TLCTD
X155WTLM
JOHNSON
BRP JOHNSON entire parts catalog list:
- CYLINDER & CRANKCASE » 0320836
175TL77S, 175TXL77S 1977
175TL78C, 175TX78C 1978
175TL79R, 175TXL79R 1979
200TL76S, 200TXL76S 1976
200TL77C, 200TXL77C 1977
200TL78R, 200TX78R 1978
200TL79A, 200TXL79A 1979
235TL70A, 235TXL79A 1979
235TL78R, 235TX78R 1978
J150CXCCA, J150TLCCA, J150TXCCA 1988
J150CXCEM, J150TLAEM, J150TLCEM, J150TXCEM, TJ150TXCEM 1989
J150CXEIE, J150JLEIE, J150TLAIE, J150TLEIE, J150TXEIE, VJ150TLEIE, VJ150TXEIE 1991
J150CXESB, J150TLASB, J150TLESB, J150TXESB, VJ150TLESB, VJ150TXESB 1990
J150GTLCUR, J150STLCUR 1987
J150STLACA, J150STLCCA 1988
J150STLCDC 1986
J150STLCEM, TJ150SLCEM 1989
J150STLCOH, J150STLCOS 1985
J150STLCRD 1984
J150STLCTE 1983
J150STLEIE, TJ150SLEIE, VJ150SLEIE 1991
J150STLESB, TJ150SLESB, VJ150SLESB 1990
J150TLCDC, J150TXCDC 1986
J150TLCIA, J150TLCIH, J150TXCIA, J150TXCIH 1981
J150TLCNM, J150TXCNM 1982
J150TLCOS, J150TXCOS 1985
J150TLCRD, J150TXCRD 1984
J150TLCSF, J150TLCSR, J150TXCSF, J150TXCSR 1980
J150TLCTB, J150TLCTE, J150TXCTB, J150TXCTE 1983
J150TLCUR, J150TXCUR 1987
J155WTLCDR, J155WTXCDR 1986
J155WTLCOC, J155WTXCOC 1985
J155WTLCRS, J155WTXCRS 1984
J155WTLCUA, J155WTXCUA 1987
J155WTLEIB, J155WTXEIB 1991
J155WTLENE, J155WTXENE 1992
J155WTLESM, J155WTXESM 1990
J155WTLZ, J155WTXZ 1989
J175STLACM, J175STLCCM, J175TLCCM, J175TXCCM 1988
J175STLCEB, J175TXCEB 1989
J175STLEID, J175TXEID, VJ175SLEID, VJ175TXEID 1991
J175STLESE, J175TXESE, VJ175SLESE, VJ175TXESE 1990
J175TLCDR, J175TXCDR 1986
J175TLCIH, J175TLCIM, J175TXCIH, J175TXCIM 1981
J175TLCNB, J175TXCNB 1982
J175TLCOC, J175TXCOC 1985
J175TLCSA, J175TLCSF, J175TXCSA, J175TXCSF 1980
J175TLCTD, J175TLCTE, J175TXCTD, J175TXCTE 1983
J175TLCUA, J175TXCUA 1987
J185TLCOC, J185TXCOC 1985
J185TLCRS, J185TXCR 1984
J200TLCIH, J200TXCIB, J200TXCIH 1981
J200TLCNE, J200TXCNE 1982
J200TLCSF, J200TLCSM, J200TXCSF, J200TXCSM 1980
J200TLCTD, J200TLCTS, J200TXCTD, J200TXCTS 1983
J235STLCOR 1985
J235STLCRC 1984
J235STLCTS 1983
J235TLCIB, J235TLCIH, J235TXCIB, J235TXCIH 1981
J235TLCNE, J235TXCNE 1982
J235TLCOR, J235TXCOR 1985
J235TLCRC, J235TXCRC 1984
J235TLCSM, J235TXCSM 1980
J235TLCTD, J235TLCTS, J235TXCTD, J235TXCTS 1983
X155WTLM, X155WTXM 1988
Information:
Introduction
The correct installation of emissions critical components is vital to comply with the relevant emissions legislation. In addition, it is important to highlight the key assembly characteristics of other components that are transported loose. The assembly of the loose components is carried out by a representative of the customer.This Special Instruction is intended to be used in addition to the Service Manual. This document should be used as an assembly guide or a reference document when developing processes for production assembly facilities. Critical assembly characteristics such as tightening torques, component orientation, and assembly sequences must be followed to achieve the required product quality and emissions regulations.The Service Manual consists of the following manuals.
Operation and Maintenance Manual
Disassembly and Assembly
Troubleshooting
Systems Operation Testing and Adjusting
SpecificationsCaterpillar recommends that customers do not power on the ECM at all until all engine and aftertreatment sensors and wiring are installed correctly. Powering the ECM without the engine installed correctly may trigger diagnostic trouble codes and emissions inducement codes which will need to be resolved with the electronic service tool. Emissions inducement error codes will remain in the error memory for up to 40 hours of operation.Customers are permitted to paint the engine as received or as part of a power train sub assembly. These engines are supplied in gray primer.The customer is not permitted to paint the aftertreatment or exhaust systems, Electronic Control Module (ECM), starting motor, alternator, belts, or the glow plug control unit. The customer is also not permitted to paint any filters and filter canisters. The canisters include fuel, air, oil, crankcase breather, or DEF.The customer is required to develop suitable plugs and masks to a standard equivalent to that used in the engine assembly plant.The customer is required to prevent water ingress into the engine by maintaining a standard of plugging equivalent to that used in the engine assembly plant.Engine Air Cleaner
Illustration 1 g03179402
Typical example
The engine air cleaner (1) can be supplied as a loose assembly. The engine air cleaner should be mounted horizontally. The dust exhaust port should be at the lowest point and positioned in a direction that is down.Note: Do not paint the dust exhaust port. Solvents and chemicals will shorten the usable life of the exhaust port.Note: There are several variations of engine air cleaner.Select the appropriate sized fasteners for the relevant air cleaner. Bolts should have a flanged head or be installed with a washer under the bolt head.Standard duty air cleanerTighten the M8 bolts to the following torque. ... 22 N m (16 lb ft)
Illustration 2 g03415816
Typical example
The position of the clamp (2) in relation to pipe or component bead (3) is crucial. Ensure that clamp (2) are installed on the correct side of the pipe or component beads (3).Air Temperature Sensor
Illustration 3 g03227717
Typical example
Install the sensor (1). Tighten the sensor to a torque of 20 3 N m (177 27 lb in).Installation of the Fan
Illustration 4 g03242856
Typical example
Remove alternator belt.
Install studs (3) to fan drive (1). Tighten studs to a torque of 11 3 N m (97 27 lb in)
Install fan drive pulley (2) to fan drive (1).
Install alternator belt.
Install fan adapter (4) to studs (3).
Install fan (5) to studs (3).
Install nuts (6) to studs (3). Tighten nuts to a torque of 22 5.5 N m (195 49 lb in)
Ensure that alternator belt is the correct tension. Refer to "Installation of Alternator and Fan Belts" for the correct procedure.Installation of the Fan (Engines without a Fan Drive)
Remove alternator belt.
Remove the bolts for the fan pulley. Remove fan pulley.
Install studs. Tighten studs to a torque of 11 3 N m (97 27 lb in)
Install fan drive pulley to studs.
Install alternator belt.
Install fan adapter to studs.
Install fan to studs.
Install nuts to studs. Tighten nuts to a torque of 22 5.5 N m (195 49 lb in)
Ensure that alternator belt is the correct tension. Refer to "Installation of Alternator and Fan Belts" for the correct procedure.Installation of Alternator and Fan Belts
In certain instances, the OEM may need to install the alternator and fan belts to the engine.If the customer is receiving engines with different fan pulley diameters and is installing belts of different lengths, the customer must be able to demonstrate that a belt of correct length is being assembled to an individual engine.
Illustration 5 g02553437
Typical example
Ensure that the pulleys and guide rollers are free from dirt debris, and paint.
Install new alternator belt (6) onto
The correct installation of emissions critical components is vital to comply with the relevant emissions legislation. In addition, it is important to highlight the key assembly characteristics of other components that are transported loose. The assembly of the loose components is carried out by a representative of the customer.This Special Instruction is intended to be used in addition to the Service Manual. This document should be used as an assembly guide or a reference document when developing processes for production assembly facilities. Critical assembly characteristics such as tightening torques, component orientation, and assembly sequences must be followed to achieve the required product quality and emissions regulations.The Service Manual consists of the following manuals.
Operation and Maintenance Manual
Disassembly and Assembly
Troubleshooting
Systems Operation Testing and Adjusting
SpecificationsCaterpillar recommends that customers do not power on the ECM at all until all engine and aftertreatment sensors and wiring are installed correctly. Powering the ECM without the engine installed correctly may trigger diagnostic trouble codes and emissions inducement codes which will need to be resolved with the electronic service tool. Emissions inducement error codes will remain in the error memory for up to 40 hours of operation.Customers are permitted to paint the engine as received or as part of a power train sub assembly. These engines are supplied in gray primer.The customer is not permitted to paint the aftertreatment or exhaust systems, Electronic Control Module (ECM), starting motor, alternator, belts, or the glow plug control unit. The customer is also not permitted to paint any filters and filter canisters. The canisters include fuel, air, oil, crankcase breather, or DEF.The customer is required to develop suitable plugs and masks to a standard equivalent to that used in the engine assembly plant.The customer is required to prevent water ingress into the engine by maintaining a standard of plugging equivalent to that used in the engine assembly plant.Engine Air Cleaner
Illustration 1 g03179402
Typical example
The engine air cleaner (1) can be supplied as a loose assembly. The engine air cleaner should be mounted horizontally. The dust exhaust port should be at the lowest point and positioned in a direction that is down.Note: Do not paint the dust exhaust port. Solvents and chemicals will shorten the usable life of the exhaust port.Note: There are several variations of engine air cleaner.Select the appropriate sized fasteners for the relevant air cleaner. Bolts should have a flanged head or be installed with a washer under the bolt head.Standard duty air cleanerTighten the M8 bolts to the following torque. ... 22 N m (16 lb ft)
Illustration 2 g03415816
Typical example
The position of the clamp (2) in relation to pipe or component bead (3) is crucial. Ensure that clamp (2) are installed on the correct side of the pipe or component beads (3).Air Temperature Sensor
Illustration 3 g03227717
Typical example
Install the sensor (1). Tighten the sensor to a torque of 20 3 N m (177 27 lb in).Installation of the Fan
Illustration 4 g03242856
Typical example
Remove alternator belt.
Install studs (3) to fan drive (1). Tighten studs to a torque of 11 3 N m (97 27 lb in)
Install fan drive pulley (2) to fan drive (1).
Install alternator belt.
Install fan adapter (4) to studs (3).
Install fan (5) to studs (3).
Install nuts (6) to studs (3). Tighten nuts to a torque of 22 5.5 N m (195 49 lb in)
Ensure that alternator belt is the correct tension. Refer to "Installation of Alternator and Fan Belts" for the correct procedure.Installation of the Fan (Engines without a Fan Drive)
Remove alternator belt.
Remove the bolts for the fan pulley. Remove fan pulley.
Install studs. Tighten studs to a torque of 11 3 N m (97 27 lb in)
Install fan drive pulley to studs.
Install alternator belt.
Install fan adapter to studs.
Install fan to studs.
Install nuts to studs. Tighten nuts to a torque of 22 5.5 N m (195 49 lb in)
Ensure that alternator belt is the correct tension. Refer to "Installation of Alternator and Fan Belts" for the correct procedure.Installation of Alternator and Fan Belts
In certain instances, the OEM may need to install the alternator and fan belts to the engine.If the customer is receiving engines with different fan pulley diameters and is installing belts of different lengths, the customer must be able to demonstrate that a belt of correct length is being assembled to an individual engine.
Illustration 5 g02553437
Typical example
Ensure that the pulleys and guide rollers are free from dirt debris, and paint.
Install new alternator belt (6) onto
Parts lever JOHNSON:
0382370
0382370 LEVER ARM AND PIN ASSEMBLY
100ESL71A, 100ESL72R, 115EL77S, 115ESL69E, 115ESL70D, 115ESL73M, 115ESL74B, 115ESL75E, 115TXL77S, 125ESL71C, 125ESL72R, 135ESL73M, 135ESL74B, 135ESL75E, 140ML77S, 150TL78S, 150TL79C, 175TL77S, 175TL78C, 175TL79R, 200TL76S, 200TL77C, 200TL78R, 200TL79
0317913
0317913 LEVER
115EL77S, 115ESL73M, 115ESL74B, 115ESL75E, 115ETZ78C, 115TXL77S, 135ESL73M, 135ESL74B, 135ESL75E, 140ML77S, 140ML78C, 175TL77S, 200TL76S, 200TL77C, 50ES73R, 50ES74M, 50ES75B, 55E76E, 55E77D, 55E78S, 65ES73R, 70EL76D, 70EL77S, 70EL78C, 70ES74M, 70ES75
0387529
0320835
0391059
0391059 LEVER, Fast idle
J115MLCNB, J115MLCTE, J140MLCNB, J140MLCTE, J150TLCNM, J150TLCTB, J175TLCNB, J175TLCTD, J200TLCNE, J200TLCTD, J235TLCNE, J235TLCTD, J25ECNE, J25ECTD, J35ECND, J35ECTS, J50BECNR, J50BECTA, J60ECNM, J60ECTB, J70ELCNB, J70ELCTE, J75ECNB, J75ECTE, J90MLC
0325781
0325781 LEVER, Shift lockout
CJ275TLCDC, CJ275TLCOS, CJ300TLCDC, CJ300TLCOS, D100WTLM, HJ55WMLM, HJ55WMLZ, J100STLCCA, J100STLCEM, J100STLESB, J100WMLCDR, J100WMLCOC, J100WMLCRS, J100WTLCUA, J100WTLESM, J100WTLZ, J10EESC, J110MLCCA, J110MLCDC, J110MLCEM, J110MLCUR, J115MLCNB, J1
0329357
0329357 LEVER,Fast idle
J100WMLCRS, J115MLCRD, J115MLCTE, J140MLCTE, J140TLCRD, J150STLCRD, J150STLCTE, J150TLCRD, J150TLCTB, J155WTLCRS, J175TLCTD, J185TLCRS, J200TLCTD, J235STLCRC, J235STLCTS, J235TLCRC, J235TLCTD, J25ECRS, J25ECTD, J30ECRR, J35ECRR, J35ECTS, J40ECRM, J50
0396124
0396124 LEVER, Fast idle
CJ275TLCDC, CJ275TLCOS, CJ300TLCDC, CJ300TLCOS, D100WTLM, J100STLCCA, J100STLCEM, J100STLESB, J100WMLCDR, J100WMLCOC, J100WTLCUA, J100WTLESM, J100WTLZ, J10EESC, J110MLCCA, J110MLCDC, J110MLCEM, J110MLCUR, J115MLCOS, J115MLESB, J120TLAEM, J120TLASB, J