0396703 LOCATING BRKT., Front JOHNSON
AM55RSLD, HJ45RCLEDS, HJ45RCLEUC, HJ55RSLC, HJ55RSLW, J35AELCDE, J35AELCUD, J40AELCCS, J40ECDE, J40ECUD, J40WREES, J40WRLSIR, J40WRLSSC, J45RCCDS, J45RCCUC, J45RCE, J45RCEIA, J45RCENM, J45RCEOD, J45RCERE, J45RCESR, J45RCETB, J48ESLCCC, J48ESLCCC, J48
LOCATING
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Compatible models:
AM55RSLD
HJ45RCLEDS
HJ45RCLEUC
HJ55RSLC
HJ55RSLW
J35AELCDE
J35AELCUD
J40AELCCS
J40ECDE
J40ECUD
J40WREES
J40WRLSIR
J40WRLSSC
J45RCCDS
J45RCCUC
J45RCE
J45RCEIA
J45RCENM
J45RCEOD
J45RCERE
J45RCESR
J45RCETB
J48ESLCCC
J48ESLCUS
J50BECCS
J50BECDE
J50BECUD
J55RSLG
J55RWLCDC
J55RWLCUC
J55RWLE
J55RWLEIA
J55RWLENM
J55RWLERE
J55RWLESR
J55RWLETB
J55WRLSIR
J55WRLSSC
R55RWLR
S45RCLR
SJ40RPB
SJ40RPH
SJ40RPLT2
SJ55RSLM2
JOHNSON
BRP JOHNSON entire parts catalog list:
- ENGINE COVER » 0396703
HJ45RCLEUC, J45RCLEUC, SJ45RSLB 1997
HJ55RSLC, J55RSLC, SJ55RSC, SJ55RSLC, SJ55RSYC 1997
HJ55RSLW, J55RSLW, SJ55RSLW, SJ55RSW, SJ55RSYW 1996
J35AELCDE, J35ARLCDE 1986
- ENGINE COVER - EVINRUDE ROPE START ONLY
- ENGINE COVER - JOHNSON ROPE START ONLY
- ENGINE COVER - JOHNSON
- ENGINE COVER - JOHNSON ROPE START ONLY
- ENGINE COVER - JOHNSON
- ENGINE COVER - EVINRUDE ROPE START ONLY
- ENGINE COVER - JOHNSON
- ENGINE COVER - EVINRUDE ROPE START ONLY
- ENGINE COVER - JOHNSON ROPE START ONLY
- ENGINE COVER - JOHNSON ROPE START ONLY
- ENGINE COVER - JOHNSON
- ENGINE COVER - EVINRUDE ROPE START ONLY
- ENGINE COVER - JOHNSON
- ENGINE COVER - EVINRUDE ROPE START ONLY
- ENGINE COVER - JOHNSON ROPE START ONLY
J40WRLSIR, J40WRSIR, J40WRYSIR 2001
J40WRLSSC, J40WRSSC, J40WRYSSC 2000
J45RCCDS, J45RCLCDS 1986
J45RCCUC, J45RCLCUC 1987
J45RCE, J45RCLE, J45WMLE 1989
J45RCEIA, J45RCLEIA, J45WMLEIA 1991
J45RCENM, J45RCLENM, J45WMLENM 1992
J45RCEOD, J45RCLEOD 1995
J45RCERE, J45RCLERE 1994
J45RCESR, J45RCLESR, J45WMLESR 1990
J45RCETB, J45RCLETB 1993
J48ESLCCC, VJ48ESLCCC 1988
J48ESLCCC, VJ48ESLCCC 1988
J48ESLCUS 1987
J48ESLCUS 1987
J50BECCS, J50BELCCS, J50TELCCS, J50TLCCS 1988
- ENGINE COVER - JOHNSON ROPE START ONLY
- ENGINE COVER - JOHNSON
- ENGINE COVER - EVINRUDE ROPE START ONLY
- ENGINE COVER - JOHNSON ROPE START ONLY
- ENGINE COVER - JOHNSON
- ENGINE COVER - EVINRUDE ROPE START ONLY
- ENGINE COVER - JOHNSON
- ENGINE COVER - EVINRUDE ROPE START ONLY
- ENGINE COVER - JOHNSON ROPE START ONLY
J55RWLCDC 1986
J55RWLCUC 1987
J55RWLE 1989
J55RWLEIA 1991
J55RWLENM 1992
J55RWLERE 1994
J55RWLESR 1990
J55RWLETB 1993
J55WRLSIR, J55WRSIR, J55WRYSIR 2001
J55WRLSSC, J55WRSSC, J55WRYSSC 2000
R55RWLR 1988
S45RCLR, S45RCR 1988
SJ40RPB, SJ40RPLB, SJ40RPYB 1997
SJ40RPH, SJ40RPLH, SJ40RPYH 1996
SJ40RPLT2, SJ40RPT2, SJ40RPYT2 1998
SJ55RSLM2, SJ55RSM2, SJ55RSYM2 1998
Information:
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6193 Valve Spring Compressor 1
416-0288 Adapter 1
416-0292 Head 1
B(1) 9U-6198 Crankshaft Turning Tool 1
B(2) 9U-7336 Housing 1
5P-7305 Engine Turning Tool 1
C - Circlip Pliers 1
(1) The Crankshaft Turning Tool is used on the front pulley.
(2) This Tool is used in the aperture for the electric starting motor.Start By:
Remove the rocker shaft assembly. Refer to Disassembly and Assembly, "Rocker Shaft and Pushrod - Remove" for the correct procedure.Note: Either Tooling (B) can be used. Use the Tooling that is most suitable.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Note: The following procedure should be adopted to remove the valve springs when the cylinder head is installed to the engine. Refer to Disassembly and Assembly, "Inlet and Exhaust Valves - Remove and Install" for the procedure to remove the valve springs from a cylinder head that has been removed from the engine.Note: Ensure that the appropriate piston is at top dead center before the valve spring is removed. Failure to ensure that the piston is at top dead center may allow the valve to drop into the cylinder bore.
Personal injury can result from being struck by parts propelled by a released spring force.Make sure to wear all necessary protective equipment.Follow the recommended procedure and use all recommended tooling to release the spring force.
Plug the apertures for the push rods in the cylinder head to prevent the entry of loose parts into the engine.
Illustration 1 g03378203
Follow Step 1.a through Step 1.f to remove harness assembly (5) for electronic unit injectors (2).
Use a deep socket to remove connections (1) from electronic unit injectors (2).
Cut cable strap (3). Remove the remaining sections of the cable straps from valve mechanism cover base (4).
Disconnect harness assembly (7) from harness assembly (5).
Use Tooling (C) to remove circlip (6) from harness assembly (5).
Withdraw harness assembly (5) from valve mechanism cover base (4).
Repeat Step 1.a through Step 2 to remove the remaining harness assemblies.
Illustration 2 g03378204
Illustration 3 g03378205
Ensure that the valve spring is compressed squarely or damage to the valve stem may occur.
Follow Step 2.a through Step 2.d to position the appropriate piston at top dead center.
Install Tooling (A) in position on the cylinder head to compress a valve spring (10) for the appropriate cylinder.Note: Ensure that the electronic unit injector label code (13) is not damaged when Tooling (A) is compressed.
Use Tooling (A) to compress valve spring (10) and open the valve slightly.Note: Do not compress the spring so that valve spring retainer (9) touches valve stem seal (12).
Use Tooling (B) to rotate the crankshaft carefully, until the piston touches the valve.Note: Do not use excessive force to turn the crankshaft. The use of force can result in bent valve stems.
Continue to rotate the crankshaft and gradually release the pressure on Tooling (A) until the piston is at the top dead center position. The valve is now held in a position that allows the valve spring to be safely removed.Note: Valve springs must be replaced in pairs for the inlet valve or the exhaust valve of each cylinder. If all valve springs require replacement, the procedure can be carried out on two cylinders at the same time. The procedure can be carried out on the following pairs of cylinders. 1 with 6, 2 with 5 and 3 with 4. Ensure that all the valve springs are installed before changing from one pair of cylinders to another pair of cylinders.
Do not turn the crankshaft while the valve springs are removed.
Apply sufficient pressure to Tooling (A) to allow removal of valve keepers (9).
Parts locating JOHNSON:
0210510
0210510 LOCATING BRKT., Front
HJ55WMLM, HJ55WMLZ, J35AELCDE, J35AELCUD, J40AELCCS, J40ECDE, J40ECUD, J45RCE, J45RCEIA, J45RCENM, J45RCESR, J48ESLCCC, J48ESLCCC, J48ESLCUS, J48ESLCUS, J50BECCS, J50BECDE, J50BECUD, J55RWLE, J55RWLEIA, J55RWLENM, J55RWLESR
0210509
0210509 LOCATING BRKT., Rear
HJ55WMLM, HJ55WMLZ, J35AELCDE, J35AELCUD, J40AELCCS, J40ECDE, J40ECUD, J45RCE, J45RCEIA, J45RCENM, J45RCESR, J48ESLCCC, J48ESLCCC, J48ESLCUS, J48ESLCUS, J50BECCS, J50BECDE, J50BECUD, J55RWLE, J55RWLEIA, J55RWLENM, J55RWLESR
0396704
0396704 LOCATING BRKT., Rear
AM55RSLD, HJ45RCLEDS, HJ45RCLEUC, HJ55RSLC, HJ55RSLW, J35AELCDE, J35AELCUD, J40AELCCS, J40ECDE, J40ECUD, J40RWCDB, J40WREES, J40WRLSIR, J40WRLSSC, J45RCCDS, J45RCCUC, J45RCE, J45RCEIA, J45RCENM, J45RCEOD, J45RCERE, J45RCESR, J45RCETB, J48ESLCCC, J48E