0390219 JOHNSON MOTOR COVER ASSY.,85

Illustration 1 g00575160 (1) Thickness of new thrust plate ... 15.00 0.25 mm (0.600 0.010 inch)Thickness of surface on camshaft for new plate ... 12.00 0.05 mm (0.472 0.002 inch) (2) Diameter of camshaft journal ... 173.80 0.03 mm (6.843 0.001 inch)Bore in camshaft bearing after installation ... 174.151 0.020 mm (6.8563 0.0008 inch) (3) Thickness of the plate ... 11.80 0.05 mm (0.465 0.002 inch)
Illustration 2 g00575169
Location Of Dowels On The Camshaft Bearing Journal
Illustration 3 g00575214
Location Of Dowels On The Camshaft Bearing Journal
Correct cam segment relationship (timing) must be observed at assembly. If the cam segments are out of time, serious engine damage will occur.
Note: The position of the single dowel in relation to the variable dowel determines the letter designation of the cam journals. The single dowel is located on the same end as the locating groove. The variable dowel is located on the end opposite the locating groove. (4) Locating groove (5) Location of the single dowel in the face of the camshaft bearing journal Distance from the top of the dowel to the camshaft bearing journal ... 7.0 0.5 mm (0.28 0.02 inch) (6) Location of the variable dowel in the face of the camshaft bearing journal Distance from the top of the dowel to the camshaft bearing journal ... 7.0 0.5 mm (0.28 0.02 inch)
Illustration 4 g00575220
Letter Designation Of The 3612 Camshaft Journals
(7) The 3612 camshaft must be assembled in an assembly fixture or the camshaft must be assembled in the cylinder block. The rolling torque for the 3612 camshaft must be a maximum of the following value. ... 22 N m (16 lb ft)
Illustration 5 g00575259
Letter Designation Of The 3616 Camshaft Journals
(8) The 3616 camshaft must be assembled in an assembly fixture or the camshaft must be assembled in the cylinder block. The rolling torque for the 3616 must be a maximum of the following value. ... 28 N m (21 lb ft) (9) Camshaft bearing journals Install the camshaft bearing journals with the grooved end toward the front of the engine (13). (10) Camshaft segments Install the camshaft segments with the grooved flange toward the front of the engine for SAE standard rotation engines. Install the camshaft segments with the grooved flange toward the rear of the engine for SAE opposite rotation engines. (11) Tighten the bolts for the camshaft segment (later camshafts with 5/8" bolts) to the following torque. ... 270 40 N m (200 30 lb ft) (12) Rear of engine (13) Front of engine
Illustration 6 g00595829 (14) Specified camshaft lobe lift To find the specified camshaft lobe lift, use the procedure that follows:
Measure the total height of the camshaft (15).
Measure base circle (16).
Subtract base circle (16) from the total height of camshaft (15). The difference is the specified camshaft lobe lift (14).
Specified camshaft lobe lift (14) for the camshaft is the following value: Exhaust lobe ... 19.500 mm (0.7677 inch)Inlet lobe ... 19.500 mm (0.7677 inch)Fuel injection pump lobe ... 21.473 mm (0.8454 inch)