0340773 MOUNT BRACKET JOHNSON
BJ50DTLEDC, BJ50DTLEUR, BJ60ELEDR, BJ60ELEUA, BJ60TLECM, BJ70ELECB, BJ70ELEDA, BJ70ELEUM, BJ70PLEEE, BJ70PLSIS, BJ70PLSSD, J40JPLEEC, J40JPLSIA, J40JPLSSR, J50DTLECA, J50DTLEOS, J50TTLECA, J50TTLEDC, J50TTLEOS, J50TTLEUR, J60ELEOC, J60ELERS, J60PLEEB
MOUNT
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Compatible models:
BJ50DTLEDC
BJ50DTLEUR
BJ60ELEDR
BJ60ELEUA
BJ60TLECM
BJ70ELECB
BJ70ELEDA
BJ70ELEUM
BJ70PLEEE
BJ70PLSIS
BJ70PLSSD
J40JPLEEC
J40JPLSIA
J40JPLSSR
J50DTLECA
J50DTLEOS
J50TTLECA
J50TTLEDC
J50TTLEOS
J50TTLEUR
J60ELEOC
J60ELERS
J60PLEEB
J60PLSID
J60PLSSE
J60TTLECM
J60TTLEDR
J60TTLEOC
J60TTLERS
J60TTLEUA
J65RSLC
J65RSLM
J65RSLZ2
J65WELEES
J65WELSIR
J65WELSSC
J65WMLEOC
J65WMLERS
J65WRLEEO
J65WRLSIR
J65WRLSSC
J70ELEOR
J70ELERC
J70TTLEOR
J70TTLERC
SJ65RSLD
SJ65WMLD
SJ65WMLM
SJ65WMLZ2
JOHNSON
BRP JOHNSON entire parts catalog list:
BJ50DTLEUR, J50DTLEUR, J50ELEUR 1997
BJ60ELEDR, BJ60TLEDR, J60ELEDR, J60TLEDR, SJ60TLEDR 1996
BJ60ELEUA, BJ60TLEUA, J60ELEUA, J60TLEUA 1997
BJ60TLECM, J60TLECM 1998
BJ70ELECB, BJ70TLECB, J70TLECB 1998
BJ70ELEDA, BJ70TLEDA, HJ70TXEDA, J70TLEDA, SJ70TLEDA 1996
BJ70ELEUM, BJ70TLEUM, HJ70TXEUM, J70TLEUM 1997
BJ70PLEEE, J70PLEEE 1999
BJ70PLSIS, J70PLSIS, J70VLSIS, RJ70PLSIS 2001
BJ70PLSSD, J70PLSSD, RJ70PLSSD 2000
J40JPLEEC 1999
J40JPLSIA, J40JVLSIA 2001
J40JPLSSR 2000
J50DTLECA 1998
J50DTLEOS, J50ELEOS 1995
J50TTLECA 1998
J50TTLEDC 1996
J50TTLEOS 1995
J50TTLEUR 1997
J60ELEOC, J60TLEOC 1995
J60ELERS, J60ELERV, J60TLERS, J60TLERV 1994
J60PLEEB 1999
J60PLSID, J60VLSID 2001
J60PLSSE 2000
J60TTLECM 1998
J60TTLEDR 1996
J60TTLEOC 1995
J60TTLERS, J60TTLERV 1994
J60TTLEUA 1997
J65RSLC 1995
J65RSLM, SJ65RSLM, SJ65RSYM 1996
J65RSLZ2, SJ65RSLZ2, SJ65RSYZ2 1997
J65WELEES 1999
J65WELSIR 2001
J65WELSSC 2000
J65WMLEOC 1995
J65WMLERS 1994
J65WRLEEO, J65WRLEES, J65WRYEEO, J65WRYEES 1999
J65WRLSIR, J65WRYSIR 2001
J65WRLSSC, J65WRYSSC 2000
J70ELEOR, J70JLEOS, J70TLEOR 1995
J70ELERC, J70ELERV, J70TLERC, J70TLERV 1994
J70TTLEOR 1995
J70TTLERC, J70TTLERV 1994
SJ65RSLD, SJ65RSYD 1998
SJ65WMLD, SJ65WMYD 1998
SJ65WMLM, SJ65WMYM 1996
SJ65WMLZ2, SJ65WMYZ2 1997
Information:
1. Remove the plug, and move the race until Tool (A) can be installed to hold the rack in the center position. The rack must be in the center position to remove the fuel injection pumps.
To prevent possible personal injury carefully follow the steps below.
2. Put Tool (B), except for the 8T5287 Wrench, in position on the fuel pump housing as shown. Lower the handle to center the adjusting screw with the fuel line seat. With the handle down in the locked position, the adjusting screw must just be in contact with fuel line seat (1). If force is needed to lower the handle or there is a gap, remove the tooling, and make an adjustment to the screw.3. Loosen bushing (2) 1/4 of a turn.4. Put Tool (B) in position on the pump housing with the handle down in the locked position as shown.5. Remove bushing (2) from the pump housing.6. Carefully and slowly lift the handle to release the spring force. Remove the tooling. 7. Install Tool (C) on fuel pump (4) as shown.8. Remove seal (3) and fuel pump (4) from the fuel pump housing. 9. Remove spacers (5) from the pump housing. There must be a pump installed on either side of the pump to be removed to install Tool (B). If there is no pump, take a pump already removed, and remove the spring so there will be no spring force, and install it in the pump housing. See Install Fuel Pump. Spacers (5) are the same thickness for each fuel injection pump so they can be mixed. The fuel injection pump plungers and barrels are sets and cannot be mixed.Install Fuel Injection Pumps
1. Install spacers (5) in the fuel pump housing.2. Move the rack until Tool (A) can be installed to hold the rack in the center position. The rack must be in the center position to install the fuel injection pumps.3. Install a fuel pump without its spring so that Tool (B) can be installed. See Step 5 for correct fuel pump installation. 4. Install Tool (C) on the bonnet of the fuel pump as shown.5. Install the fuel pump in the pump housing with the saw cut (slot) (9) in the gear in alignment with small pin (6) in the lifter assembly and groove (8) in the barrel in alignment with large pin (7) in the pump housing. 6. Install the seal and bushing (2) on the fuel pump.7. Put Tool (B) in position on the fuel pump housing as shown.8. Lower the handle slowly and carefully. If the fuel pump is not installed correctly, the handle will not go all the way down. Do not try to use force on it. Remove and install the tooling and the fuel pump again.9. Make sure the seal is in its correct position, and start to tighten bushing (2). Remove the tooling, and tighten the bushing to a torque of 260 15 N m (190 10 lb ft). Back off 180 degrees and tighten the bushing again to a torque of 260 15 N m (190 10 lb ft).
Typical Example10. After each fuel pump has been installed, follow the steps below to check total race travel to make sure each pump has been installed correctly.a. Install Tool (D) on the fuel pump housing as shown and zero the dial indicator.b. Remove Tool (A) from the fuel pump housing.c. Move rack (10) in and out of the fuel pump housing to measure rack travel. Rack travel is approximately 9.62 mm (.379 in) in the plus (full fuel) direction and 10.40 mm (.410 in) in the minus (shutoff) direction. If this measurement is not obtained, center the rack, install Tool (A), and remove and install the fuel pump again. One tooth off and rack travel is approximately 6.35 to 6.82 mm (.250 to .269 in) in the plus direction and 7.02 to 7.05 mm (.276 to .278 in) in the minus direction.End By:a. install fuel injection linesDisassemble & Assemble Fuel Injection Pumps
See SMHS8378 for the correct tool usage.Start By:a. remove fuel injection pumps
Be careful when the injection pumps are disassembled. Do not damage the surfaces of the plungers, barrels and bonnets. Any scratches will cause leakage inside the fuel injection pump. The plunger and barrel for each pump are made as a set. Do not put the plunger of one pump in the barrel of another pump. If one part has wear, install a complete new pump assembly. Be careful when the plunger is put into the bore of the barrel.
Do not remove the gear from the plunger. The gear and plunger are assembled and adjusted at the factory.1. Pull plunger (4) and washer (3) out of barrel (1) and spring (2).2. Remove spring (2) from barrel (1). 3. Use the following procedure to put the fuel pump in position on Tool (A):a. Select the correct turret position.b. Place a barrel assembly into the turret.c. Loosen the nut on the clamp.d. Adjust clamp end (6) until the bonnet is almost touching the barrel when the clamp handle is in the locked position.e. Tighten the nut on the clamp.4. Use Tool (B) to expand ring (5), and carefully lift it off the fuel pump.5. Slowly release the clamp handle of Tool (A), and remove the lockring.6. Remove bonnet (7), spring (8) and valve (9) from barrel (1). The following steps are for assembly of the fuel injection pumps.
Put clean fuel on all parts during assembly.
7. Put spring (8) and valve (9) in bonnet (7).8. Put bonnet (7) barrel (1) and ring (5) in position on Tool (A).9. Put the barrel assembly in position on Tool (A). Lower the handle on Tool group (A) to hold the fuel pump together.10. Use Tool (B), and lower ring (5) on to the barrel and the bonnet to hold them together.11. Remove the barrel assembly from Tool (B).12. Install spring (2) on barrel (1).13. Install washer (3) on plunger (4). Make sure the spring seat
To prevent possible personal injury carefully follow the steps below.
2. Put Tool (B), except for the 8T5287 Wrench, in position on the fuel pump housing as shown. Lower the handle to center the adjusting screw with the fuel line seat. With the handle down in the locked position, the adjusting screw must just be in contact with fuel line seat (1). If force is needed to lower the handle or there is a gap, remove the tooling, and make an adjustment to the screw.3. Loosen bushing (2) 1/4 of a turn.4. Put Tool (B) in position on the pump housing with the handle down in the locked position as shown.5. Remove bushing (2) from the pump housing.6. Carefully and slowly lift the handle to release the spring force. Remove the tooling. 7. Install Tool (C) on fuel pump (4) as shown.8. Remove seal (3) and fuel pump (4) from the fuel pump housing. 9. Remove spacers (5) from the pump housing. There must be a pump installed on either side of the pump to be removed to install Tool (B). If there is no pump, take a pump already removed, and remove the spring so there will be no spring force, and install it in the pump housing. See Install Fuel Pump. Spacers (5) are the same thickness for each fuel injection pump so they can be mixed. The fuel injection pump plungers and barrels are sets and cannot be mixed.Install Fuel Injection Pumps
1. Install spacers (5) in the fuel pump housing.2. Move the rack until Tool (A) can be installed to hold the rack in the center position. The rack must be in the center position to install the fuel injection pumps.3. Install a fuel pump without its spring so that Tool (B) can be installed. See Step 5 for correct fuel pump installation. 4. Install Tool (C) on the bonnet of the fuel pump as shown.5. Install the fuel pump in the pump housing with the saw cut (slot) (9) in the gear in alignment with small pin (6) in the lifter assembly and groove (8) in the barrel in alignment with large pin (7) in the pump housing. 6. Install the seal and bushing (2) on the fuel pump.7. Put Tool (B) in position on the fuel pump housing as shown.8. Lower the handle slowly and carefully. If the fuel pump is not installed correctly, the handle will not go all the way down. Do not try to use force on it. Remove and install the tooling and the fuel pump again.9. Make sure the seal is in its correct position, and start to tighten bushing (2). Remove the tooling, and tighten the bushing to a torque of 260 15 N m (190 10 lb ft). Back off 180 degrees and tighten the bushing again to a torque of 260 15 N m (190 10 lb ft).
Typical Example10. After each fuel pump has been installed, follow the steps below to check total race travel to make sure each pump has been installed correctly.a. Install Tool (D) on the fuel pump housing as shown and zero the dial indicator.b. Remove Tool (A) from the fuel pump housing.c. Move rack (10) in and out of the fuel pump housing to measure rack travel. Rack travel is approximately 9.62 mm (.379 in) in the plus (full fuel) direction and 10.40 mm (.410 in) in the minus (shutoff) direction. If this measurement is not obtained, center the rack, install Tool (A), and remove and install the fuel pump again. One tooth off and rack travel is approximately 6.35 to 6.82 mm (.250 to .269 in) in the plus direction and 7.02 to 7.05 mm (.276 to .278 in) in the minus direction.End By:a. install fuel injection linesDisassemble & Assemble Fuel Injection Pumps
See SMHS8378 for the correct tool usage.Start By:a. remove fuel injection pumps
Be careful when the injection pumps are disassembled. Do not damage the surfaces of the plungers, barrels and bonnets. Any scratches will cause leakage inside the fuel injection pump. The plunger and barrel for each pump are made as a set. Do not put the plunger of one pump in the barrel of another pump. If one part has wear, install a complete new pump assembly. Be careful when the plunger is put into the bore of the barrel.
Do not remove the gear from the plunger. The gear and plunger are assembled and adjusted at the factory.1. Pull plunger (4) and washer (3) out of barrel (1) and spring (2).2. Remove spring (2) from barrel (1). 3. Use the following procedure to put the fuel pump in position on Tool (A):a. Select the correct turret position.b. Place a barrel assembly into the turret.c. Loosen the nut on the clamp.d. Adjust clamp end (6) until the bonnet is almost touching the barrel when the clamp handle is in the locked position.e. Tighten the nut on the clamp.4. Use Tool (B) to expand ring (5), and carefully lift it off the fuel pump.5. Slowly release the clamp handle of Tool (A), and remove the lockring.6. Remove bonnet (7), spring (8) and valve (9) from barrel (1). The following steps are for assembly of the fuel injection pumps.
Put clean fuel on all parts during assembly.
7. Put spring (8) and valve (9) in bonnet (7).8. Put bonnet (7) barrel (1) and ring (5) in position on Tool (A).9. Put the barrel assembly in position on Tool (A). Lower the handle on Tool group (A) to hold the fuel pump together.10. Use Tool (B), and lower ring (5) on to the barrel and the bonnet to hold them together.11. Remove the barrel assembly from Tool (B).12. Install spring (2) on barrel (1).13. Install washer (3) on plunger (4). Make sure the spring seat