0383278 JOHNSON NEEDLE BEARING ASSY

start by:a) remove turbocharger 1. Put the turbocharger in position on tool (A).2. Remove hose (1) and elbow (2) from compressor housing. 3. Remove four nuts (5), regulator assembly (4), shield (3) and gasket from turbine housing. 4. Put identification on compressor housing (6), cartridge assembly (7) and turbine housing (8) for installation purposes.5. Remove "V" clamp (9) and compressor housing (6) from cartridge assembly (7). 6. Remove "V" clamp (10) and cartridge assembly (7) from turbine housing (8). 7. Remove nozzle (11) from turbine housing.
When the nut is loosened, do not put a side force on the shaft.
8. Put cartridge assembly (7) in tool (B). Loosen nut on compressor wheel (12) with tool (C). 9. Remove compressor wheel (12) from wheel and shaft assembly with press. Remove nut and wheel and shaft assembly. 10. Remove two rings (14) from wheel and shaft assembly (13). 11. Remove shims (15) and snap ring (17) with tool (D). Remove insert (16) from housing. 12. Remove sleeve (18) from insert (16). 13. Remove two seal rings (19) from sleeve (18). 14. Bend tab on three locks and remove bolts (20).15. Remove deflector (22) and ring (21) from housing. 16. Remove spacer (24) and bearing (23) from housing. 17. Remove ring (26) and spacer (25). 18. Remove bearing (27) from housing. 19. Remove snap rings (28) with tool (E). 20. Remove bearing (31), sleeve (30) and snap ring (29) with tool (E) from cartridge housing. 21. Remove seal (32) from cartridge housing if damaged or worn. 22. Remove snap ring (34) with tool (F). Remove plate (33) from housing.Assemble Turbocharger
1. Make sure all oil passages are open and clean. Put clean engine oil on all parts before assembly. 2. Put plate (1) in position on cartridge housing and install snap ring with tool (A) to hold plate to housing. 3. Install seal (2) in cartridge housing. 4. Install snap ring in housing with tool (B). Install sleeve (3) and bearing (4) in housing. Install additional snap ring with tool (B).5. Put wheel and shaft assembly (5) in tool (C). 6. Put 6V2055 High Vacuum Grease in groove for seal rings (6). Make sure the grease fills the groove approximately one half or more of the groove depth for the complete circumference of the groove to help make a carbon dam under the seal ring. Install two rings (6) on the wheel and shaft assembly. 7. Before cartridge installation install snap ring in housing with tool (B). Install cartridge housing (7) on wheel and shaft assembly. 8. Install bearing (8) on shaft. 9. Install spacer (9) and ring (10) on shaft. 10. Install bearing (11) and spacer (12) on top of ring. 11. Put ring and deflector (13) in place and install three locks and bolts (14). Tighten bolts to a torque of 60 lb.in. (6.7 N m). Bend tabs on locks. 12. Install two seal rings on sleeve (16). Install sleeve in insert (15). 13. Install insert (15) in the housing and install snap ring (18) with tool (D). Install shims (17) as needed to get .018 to .022 in. (0.457 to 0.559 mm) clearance between the housing and the impeller. 14. Install compressor wheel (19) on shaft.
When nut is tightened, do not put a side force on the shaft.
15. Put clean engine oil on the threads of the shaft. Install the nut (20) and tighten to a torque of 33 2 lb.ft. (45 3 N m). 16. Put the cartridge housing in a vise. Check the shaft end play with tool (E). The end play must be .004 to .006 in. (0.10 to 0.15 mm). Maximum end play with worn parts is .008 in. (0.203 mm). 17. Install turbine housing (22) on tooling (F). Put nozzle (21) in position in turbine housing. 18. Put cartridge assembly (23) in position in the turbine housing (22). Make an alignment of the mark put on at disassembly. Put 5P3931 Anti-Seize Compound on the threads of the "V" clamp. Install "V" clamp (24) and tighten the bolt to a torque of 10 1 lb.ft. (14 1 N m). 19. Install compressor housing (25) on the cartridge assembly. Make an alignment of the marks on the compressor housing and the cartridge. Install "V" clamp (26) and tighten the bolt to a torque of 10 1 lb.ft. (14 1 N m).20. Hit (tap) both "V" clamps completely around and tighten again to a torque of 10 1 lb.ft. (14 1 N m). 21. Put an application of 5P3931 Anti-Seize Compound on bolt threads and in the regulator assembly bore. Install gasket, shield (27) and regulator assembly (28) in position in the turbine housing. 22. Install elbow (30) and hose (29) on compressor housing.end by:a) install turbocharger