0320569 NUT,Propeller JOHNSON
150TL78S, 150TL79C, 175TL77S, 175TL78C, 175TL79R, 200TL76S, 200TL77C, 200TL78R, 200TL79A, 235TL70A, 235TL78R, CJ275TLCDC, CJ275TLCOS, CJ300TLCDC, CJ300TLCOS, D100WTLM, J100WMLCDR, J100WMLCOC, J100WMLCRS, J100WTLCUA, J120TLCOS, J140TLCOS, J150STLCDC,
NUT
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Compatible models:
150TL78S
150TL79C
175TL77S
175TL78C
175TL79R
200TL76S
200TL77C
200TL78R
200TL79A
235TL70A
235TL78R
CJ275TLCDC
CJ275TLCOS
CJ300TLCDC
CJ300TLCOS
D100WTLM
J100WMLCDR
J100WMLCOC
J100WMLCRS
J100WTLCUA
J120TLCOS
J140TLCOS
J150STLCDC
J150STLCOH
J150STLCRD
J150STLCTE
J150TLCDC
J150TLCIA
J150TLCNM
J150TLCOS
J150TLCRD
J150TLCSF
J150TLCTB
J155WTLCDR
J155WTLCOC
J155WTLCRS
J175TLCDR
J175TLCIH
J175TLCNB
J175TLCOC
J175TLCSA
J175TLCTD
J185TLCOC
J185TLCRS
J200STLCDR
J200TLCIH
J200TLCNE
J200TLCSF
J200TLCTD
J225PTLCDA
J235STLCOR
J235STLCRC
J235STLCTS
J235TLCIB
J235TLCNE
J235TLCOR
J235TLCRC
J235TLCSM
J235TLCTD
JOHNSON
BRP JOHNSON entire parts catalog list:
- GEARCASE » 0320569
175TL77S, 175TXL77S 1977
175TL78C, 175TX78C 1978
175TL79R, 175TXL79R 1979
200TL76S, 200TXL76S 1976
200TL77C, 200TXL77C 1977
200TL78R, 200TX78R 1978
200TL79A, 200TXL79A 1979
235TL70A, 235TXL79A 1979
235TL78R, 235TX78R 1978
CJ275TLCDC, CJ275TXCDC, J275PTLCDC, J275PTXCDC 1986
CJ275TLCOS, CJ275TXCOS, J275TLCOS, J275TXCOS 1985
CJ300TLCDC, CJ300TXCDC, J300TLCDC, J300TXCDC 1986
CJ300TLCOS, CJ300TXCOS, J300TLCOS, J300TXCOS 1985
D100WTLM, D100WTXM 1988
J100WMLCDR, J100WTLCDR, J100WTXCDR 1986
J100WMLCOC, J100WTLCOC 1985
J100WMLCRS, J100WTLCRS 1984
J100WTLCUA, J100WTXCUA 1987
J120TLCOS, J120TXCOS 1985
J140TLCOS, J140TXCOS 1985
J150STLCDC 1986
J150STLCOH, J150STLCOS 1985
J150STLCRD 1984
J150STLCTE 1983
J150TLCDC, J150TXCDC 1986
J150TLCIA, J150TLCIH, J150TXCIA, J150TXCIH 1981
J150TLCNM, J150TXCNM 1982
J150TLCOS, J150TXCOS 1985
J150TLCRD, J150TXCRD 1984
J150TLCSF, J150TLCSR, J150TXCSF, J150TXCSR 1980
J150TLCTB, J150TLCTE, J150TXCTB, J150TXCTE 1983
J155WTLCDR, J155WTXCDR 1986
J155WTLCOC, J155WTXCOC 1985
J155WTLCRS, J155WTXCRS 1984
J175TLCDR, J175TXCDR 1986
J175TLCIH, J175TLCIM, J175TXCIH, J175TXCIM 1981
J175TLCNB, J175TXCNB 1982
J175TLCOC, J175TXCOC 1985
J175TLCSA, J175TLCSF, J175TXCSA, J175TXCSF 1980
J175TLCTD, J175TLCTE, J175TXCTD, J175TXCTE 1983
J185TLCOC, J185TXCOC 1985
J185TLCRS, J185TXCR 1984
J200STLCDR, J200TXCDS 1986
J200TLCIH, J200TXCIB, J200TXCIH 1981
J200TLCNE, J200TXCNE 1982
J200TLCSF, J200TLCSM, J200TXCSF, J200TXCSM 1980
J200TLCTD, J200TLCTS, J200TXCTD, J200TXCTS 1983
J225PTLCDA, J225PTXCDA, J225TLCDA, J225TXCDA 1986
J235STLCOR 1985
J235STLCRC 1984
J235STLCTS 1983
J235TLCIB, J235TLCIH, J235TXCIB, J235TXCIH 1981
J235TLCNE, J235TXCNE 1982
J235TLCOR, J235TXCOR 1985
J235TLCRC, J235TXCRC 1984
J235TLCSM, J235TXCSM 1980
J235TLCTD, J235TLCTS, J235TXCTD, J235TXCTS 1983
Information:
Table 1
Event Codes
J1939 Code and Description CDL Code and Description System Response
102-0
Engine Intake Manifold #1 Pressure : High - most severe (3) E1044(3)
High Intake Manifold Pressure The intake manifold air pressure is above the trip point for the programmed delay time.
The code is logged.
The engine power is derated.
102-15
Engine Intake Manifold #1 Pressure : High - least severe (1) E1044(1)
High Intake Manifold Pressure The intake manifold air pressure is above the trip point for the programmed delay time.
The code is logged.
102-16
Engine Intake Manifold #1 Pressure : High - moderate severity (2) E1044(2)
High Intake Manifold Pressure The intake manifold air pressure is above the trip point for the programmed delay time.
The code is logged.
The engine power is derated. Probable Causes
Diagnostic codes and event codes
Air inlet and exhaust restrictions
Full Load Setting (FLS)
Wastegate Valve (High Altitude Only)
Intake Manifold Air Pressure SensorsRecommended Actions
Table 2
Troubleshooting Test Step Value Result
1. Check for Codes
A. Connect Caterpillar Electronic Technician (ET) to the service tool connector. Refer to Troubleshooting, "Electronic Service Tools", if necessary.
B. Download the "Product Status Report" from the engine ECM before performing any troubleshooting or clearing diagnostic trouble codes.
C. Determine if the diagnostic trouble code that directed to this procedure is present.
D. Look for active diagnostic codes that are associated with the system for the event code that directed to this procedure.
Codes
Result: An associated code is present.
Repair: Troubleshoot any associated codes before continuing with this test.
Result: An E1044 code is present.
Proceed to the next step.
Result: No active codes
STOP
2. Air Inlet and Exhaust Restrictions
A. Check the air filter for damage. If necessary, replace damaged air filters. Refer to the Operation and Maintenance Manual.
B. Check the air inlet and exhaust system for restrictions and/or leaks. Make any necessary repairs. Refer to Systems Operation/Testing and Adjusting
Restriction
Result: The air inlet and exhaust systems are ok.
Repair: Proceed to the next step.
Result:An air inlet or exhaust system problem was identified.
Repair: Repair the problem with the air inlet or exhaust system. If the problem is not resolved, proceed to the next step.
3. Check the Full Load Setting (FLS)
A. Verify that the FLS is correct for your engine and engine application.
FLS
Result: The FLS is not correct.
Repair: Program the correct FLS.
4. Inspect the Wastegate Assembly (High Altitude Only)
A. Inspect the wastegate valve for any damaged or missing parts
B. With the engine off, remove the boost line from the wastegate actuator canister on top of the wastegate valve. Apply 290 kPa (42 psi) of air pressure from an external source to the actuator canister. Ensure that the butterfly valve opens and closes freely through the full range of motion. Do NOT over-pressurize the actuator canister.
Note: Reinstall boost line onto actuator canister once step is complete.
Note: Some air leakage from the wastegate canister is normal and acceptable as designed. Do not replace a wastegate valve for small air leaks around the wastegate actuator.
Wastegate Functionality
26 2°
Result: Wastegate is found to have damaged or missing parts.
Repair: Repair or replace damaged or missing parts.
Verify that the repair resolved the issue. Return to service.
Result: Wastegate butterfly valve does not open freely or travel through its range of motion.
Repair: Replace wastegate assembly.
Verify that the repair resolved the issue. Return to service.
Result: Wastegate butterfly valve travels freely through the full range of motion.
Repair: Proceed to next Step.
5. Inspect the Intake Manifold Air Pressure Sensors
A. Inspect Pressure Sensors. Unplug sensors, inspect sensor port and connectors for dirt, debris, or obstructions.
B. Connect Caterpillar Electronic Technician (Cat ET). Start the engine and monitor the Inlet Manifold air pressure reading on each bank of the engine. Pressure readings between the right bank and the left bank should be within 34 kPa (5 psi).
Pressure sensors
Result: Pressure Sensors are "NOT OK"
Repair: Clean the connector or sensor port, or make the necessary repairs to the connectors.
Result: Pressure readings are not within 34 kPa (5 psi) between the left and right bank pressure readings.
Repair: Inspect for boost or exhaust leaks. If leaks are found, repair leaks and retest. If No leaks are identified, replace the intake manifold air pressure sensors.
Result: Pressure Sensors are OK
Repair: Reinstall sensor and plug in harness.
Proceed with this step.
Result: Pressure Readings are within 34 kPa (5 psi) on both the left and right bank of the engine.
Repair: Proceed to next step.
If the procedure did not correct the issue, contact your Cat dealer Technical Communicator (TC). For further assistance, your TC can confer with the Dealer Solutions Network (DSN).
Parts nut JOHNSON:
0306375
0306375 NUT,Steering handle
100ESL71A, 100ESL72R, 115ESL69E, 115ESL70D, 125ESL71C, 125ESL72R, 150TL78S, 175TL77S, 175TL78C, 200TL76S, 200TL77C, 200TL78R, 20R71S, 235TL78R, 25R71S, 33E69A, 33E69A, 40ES69R, 40ES70A, 55E78S, 55ES69A, 60ES70B, 60ES71C, 65ES72S, 85ESL69E, 85ESL70B,
0203688
0203688 NUT
100ESL71A, 100ESL72R, 100ML79S, 10E77A, 115EL77S, 115ESL69E, 115ESL70D, 115ESL73M, 115ESL74B, 115ESL75E, 115ETZ78C, 115ML79R, 115TXL77S, 125ESL71C, 125ESL72R, 135ESL73M, 135ESL74B, 135ESL75E, 140ML77S, 140ML78C, 140ML79R, 150TL78S, 150TL79C, 15E77M,
0301472
0301472 NUT, Clevis to shaft
100ML79S, 10E75C, 10E76G, 10E77A, 10E78M, 115EL77S, 115ESL73M, 115ESL74B, 115ESL75E, 115ETZ78C, 115ML79R, 115TXL77S, 135ESL73M, 135ESL74B, 135ESL75E, 140ML77S, 140ML78C, 140ML79R, 150TL78S, 150TL79C, 15E75C, 15E76A, 15E77M, 15E78B, 175TL77S, 175TL78C
0313339
0313339 NUT, Piston to driveshaft
50ES71S, 50ES72C, 50ES73R, 50ES74M, 50ES75B, 50R79C, 55E76E, 55E77D, 55E78S, 55E79C, 55ES69A, 60ES70B, 60ES71C, 65ES72S, 65ES73R, 70EL76D, 70EL77S, 70EL78C, 70EL79R, 70ES74M, 70ES75B, 75ELR76D, 75ELR77S, 75ELR78C, 75ELR79R, 75ESLR75B, AM55RSLD, BJ40E
0316355
0316355 NUT,Carb.mtg
25E77S, 25E78C, 25E79R, 35E76G, 35E77C, 35E78R, 35E79A, 50ES71S, 50ES72C, 50ES73R, 50ES74M, 50ES75B, 50R79C, 55E76E, 55E77D, 55E78S, 55E79C, 70EL76D, 70EL77S, 70EL78C, 70EL79R, 70ES74M, 70ES75B, 75ELR76D, 75ELR77S, 75ELR78C, 75ELR79R, 75ESLR75B, AM55
0204046
0204046 NUT,Mounting screw
100ESL72R, 100ML79S, 10E74G, 10E75C, 10E76G, 10E77A, 10E78M, 115ESL73M, 115ESL74B, 115ESL75E, 115ETZ78C, 115ML79R, 125ESL72R, 135ESL73M, 135ESL74B, 135ESL75E, 140ML78C, 140ML79R, 150TL78S, 150TL79C, 15E74G, 15E75C, 15E76A, 15E77M, 15E78B, 175TL77S, 1
0320689
0320689 NUT,Switch
BJ115ELEDR, BJ115ELEUA, BJ115GLECM, BJ115PLEEM, BJ115PLSIE, BJ115PLSSB, BJ115TLEDA, BJ130PLEED, BJ130PLSSS, BJ130TLECE, BJ130TLEDM, BJ130TLEUB, BJ135PLSIF, BJ150ELECD, BJ150ELEDB, BJ150ELEUC, BJ175EXECD, BJ175EXEDB, BJ175EXEUC, BJ175PLEES, BJ175PLSIF
0328169
0328169 NUT, Switch
AM55RSLD, BJ3REDS, BJ4BREDS, BJ4BREUC, CJ275TLCDC, CJ275TLCOS, CJ300TLCDC, CJ300TLCOS, D100WTLM, HJ25FPO, HJ25FPV, HJ45RCLEDS, HJ45RCLEUC, HJ55RSLC, HJ55RSLW, HJ55WMLM, J100STLCCA, J100STLCEM, J100STLESB, J100WMLCDR, J100WMLCOC, J100WMLCRS, J100WTLCU