0335523 O-RING, Cylinder head JOHNSON
BJ115ELEDR, BJ115ELEUA, BJ115GLECM, BJ115PLEEM, BJ115PLSIE, BJ115PLSSB, BJ150ELECD, BJ150ELEDB, BJ150ELEUC, BJ175EXECD, BJ175EXEDB, BJ175EXEUC, BJ175PLEES, BJ175PLSIF, BJ175PLSSC, BJ90ELEDR, BJ90ELEUA, BJ90PLEEB, BJ90PLSID, BJ90PLSSE, BJ90SLECM, J100
O
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Number on catalog scheme: 36
Compatible models:
BJ115ELEDR
BJ115ELEUA
BJ115GLECM
BJ115PLEEM
BJ115PLSIE
BJ115PLSSB
BJ150ELECD
BJ150ELEDB
BJ150ELEUC
BJ175EXECD
BJ175EXEDB
BJ175EXEUC
BJ175PLEES
BJ175PLSIF
BJ175PLSSC
BJ90ELEDR
BJ90ELEUA
BJ90PLEEB
BJ90PLSID
BJ90PLSSE
BJ90SLECM
J100WPLEEC
J100WPLSIF
J100WPLSSR
J100WQLECS
J105WELEEN
J105WELSIF
J105WELSSC
J105WPLSTM
J105WRLEES
J105WRLSIF
J105WRLSSC
J115ELEOC
J115FSLECS
J115GLSDE
J115GLSOB
J115GLSRC
J115GLSTA
J115PLSDA
J115PLSNF
J115PLSOR
J115PLSRC
J115PXSDA
J115PXSOR
J115PXSRM
J115WPLSOC
J115WPLSRS
J150CXEES
J150CXSDE
J150CXSNF
J150CXSOB
J150CXSRM
J150CXSSC
J150CXSTA
J150ELAIS
J150ELANC
J150ELARA
J150ELATG
J150ELEOM
J150FCXECR
J150GLSDE
J150GLSOB
J150GLSRM
J150GLSTA
J150GLSTF
J150ICXEUC
J150JPLSIF
J150MLSOR
J150MLSRC
J150MLSTS
J150PLSDD
J150PLSOE
J150PLSRB
J150PLSTF
J150PXSDD
J150PXSOE
J150PXSRB
J150WPLEES
J150WPLSIF
J150WPLSSC
J150WTLEOR
J150WTLERC
J150WTLETG
J175CXSDE
J175CXSNF
J175CXSOB
J175CXSRM
J175CXSTA
J175EXARC
J175EXATG
J175EXEIS
J175EXENC
J175EXEOM
J175FCXECS
J175GLSDE
J175GLSOB
J175GLSRM
J175GLSTA
J175GLSTF
J175MXSOR
J175MXSRC
J175MXSTS
J175PLSDD
J175PLSOE
J175PLSRB
J175PLSTF
J175PXSDD
J175PXSOE
J175PXSRB
J90ELEOC
J90FSLECS
J90GLSDE
J90GLSOB
J90GLSRM
J90GLSTA
J90PLSDM
J90PLSNF
J90PLSOA
J90PLSRR
J90PXSDR
J90PXSOC
J90PXSRS
SJ105RWLH
SJ105RWLP
SJ105WELV
SJ150WTPLB
SJ150WTPLT
SJ150WTPLY
JOHNSON
BRP JOHNSON entire parts catalog list:
- CYLINDER & CRANKCASE » 0335523
BJ115GLECM, BJ115SXECM, HJ115SLECM, J115ELECM, J115GLECM, J115JTLECS, J115SLECM, J115SXECM 1998
BJ115PLEEM, BJ115PXEEM, J115JPLEEC, J115PLEEM, J115PXEEM, J115SPLEES 1999
BJ115PLSIE, BJ115VXSIC, J115JPLSIA, J115PLSIE, J115VLSIC, J115VXSIC, RJ115PLSIE, RJ115VLSIC, RJ115VXSIC 2001
BJ115PLSSB, BJ115PXSSB, BJ115VXSSS, J115JPLSSR, J115PLSSB, J115PXSSB, J115SPLSSC, J115VLSSS, J115VXSSS, RJ115PLSSB, RJ115PXSSB, RJ115VLSSB, RJ115VXSSS 2000
BJ150ELECD, BJ150EXECD, BJ150GLECD, BJ150NXECD, J150ELECD, J150EXECD, J150GLECD, J150JLECD, J150NXECD, J150SLECD 1998
BJ150ELEDB, BJ150EXEDB, BJ150GLEDB, BJ150NXEDB, J150ELEDB, J150EXEDB, J150GLEDB, J150JLEDB, J150NXEDB, J150SLEDB, SJ150ELEDB 1996
BJ150ELEUC, BJ150ELEUE, BJ150EXEUC, BJ150EXEUE, BJ150GLEUC, BJ150GLEUE, BJ150NXEUC, BJ150NXEUE, J150ELEUC, J150ELEUE, J150EXEUC, J150EXEUE, J150GLEUC, J150GLEUE, J150JLEUC, J150JLEUE, J150NXEUC, J150NXEUE, J150SLEUC, J150SLEUE 1997
BJ175EXECD, BJ175GLECD, BJ175NXECD, J175EXECD, J175GLECD, J175NXECD, J175SLECD 1998
BJ175EXEDB, BJ175GLEDB, BJ175NXEDB, J175EXEDB, J175GLEDB, J175NXEDB, J175SLEDB 1996
BJ175EXEUC, BJ175EXEUE, BJ175GLEUC, BJ175GLEUE, BJ175NXEUC, BJ175NXEUE, J175EXEUC, J175EXEUE, J175GLEUC, J175GLEUE, J175NXEUC, J175NXEUE, J175SLEUC, J175SLEUE 1997
BJ175PLEES, BJ175PXEES, J175CXEES, J175PLEES, J175PXEES, J175SPLEES 1999
BJ175PLSIF, BJ175VXSIF, J175PLSIF, J175VCXSIF, J175VLSIF, J175VXSIF, RJ175CXSIF, RJ175PLSIF, RJ175VXSIF 2001
BJ175PLSSC, BJ175PXSSC, BJ175VXSSS, J175CXSSS, J175PLSSC, J175PXSSC, J175SPLSSC, J175VCXSSS, J175VLSSS, J175VXSSS, RJ175CXSSS, RJ175PLSSC, RJ175VXSSS 2000
BJ90ELEDR, BJ90SLEDR, J90ELEDR, J90SLEDR, SJ90ELEDR 1996
BJ90ELEUA, BJ90ELEUC, BJ90SLEUA, BJ90SLEUC, BJ90SXEUA, BJ90SXEUC, J90ELEUA, J90ELEUC, J90SLEUA, J90SLEUC 1997
BJ90PLEEB, BJ90PXEEB, J90PLEEB, J90SPLEES 1999
BJ90PLSID, BJ90VLSIC, BJ90VXSIC, J90PLSID, J90VLSIC, RJ90PLSID, RJ90VLSIC 2001
BJ90PLSSE, BJ90PXSSE, BJ90VXSSS, J90PLSSE, J90SPLSSC, J90VLSSE, RJ90PLSSE, RJ90VLSSS 2000
BJ90SLECM, BJ90SXECM, J90ELECM, J90SLECM 1998
J100WPLEEC, J100WPXEEC 1999
J100WPLSIF, J100WPXSIF 2001
J100WPLSSR, J100WPXSSR 2000
J100WQLECS, J100WQXECS 1998
J105WELEEN, J105WELEES, J105WPLEEN, J105WPLEES, J105WPXEEN, J105WPXEES 1999
J105WELSIF, J105WPLSIF, J105WPXSIF 2001
J105WELSSC, J105WPLSSC, J105WPXSSC 2000
J105WPLSTM 2003
J105WRLEES, J105WRYEES 1999
J105WRLSIF, J105WRYSIF 2001
J105WRLSSC, J105WRYSSC 2000
J115ELEOC, J115GLEOC, J115SLEOC, J115SXEOC 1995
J115FSLECS, J115FSXECS, J115FTLECS 1998
J115GLSDE 2006
J115GLSOB 2004,2005
J115GLSRC 2004
J115GLSTA, J115PLSTS, J115PXSTS 2003
J115PLSDA 2006
J115PLSNF, J115PXSNF, J115VLSNF 2002
J115PLSOR 2004,2005
J115PLSRC 2004
J115PXSDA 2006
J115PXSOR 2004,2005
J115PXSRM 2004
J115WPLSOC 2004,2005
J115WPLSRS 2004
J150CXEES, J150JPLEES, J150PLEES, J150PXEES, J150SPLEES 1999
J150CXSDE 2006
J150CXSNF, J150PLSNF, J150PXSNF, J150VLSNF 2002
J150CXSOB 2004,2005
J150CXSRM 2004
J150CXSSC, J150JPLSSC, J150MXSSD, J150PLSSC, J150PXSSC, J150SPLSSC, J150VCSSS, J150VLSSS, J150VXSSS, RJ150CXSSC, RJ150PLSSC, RJ150PXSSC, RJ150VCSSS, RJ150VLSSS, RJ150VXSSS 2000
J150CXSTA 2003
J150ELAIS, J150ELEIS, J150EXEIS, J150GLEIS, J150NXEIS, TJ150GLEIS, VJ150ELEIS, VJ150EXEIS, VJ150GLEIS 1991
J150ELANC, J150ELENC, J150EXENC, J150GLENC, J150JLENC, J150NXENC, TJ150GLENC, VJ150ELANC, VJ150ELENC, VJ150EXENC 1992
J150ELARA, J150ELARV, J150ELERA, J150ELERV, J150EXARC, J150EXARV, J150EXERA, J150EXERV, J150GLERA, J150GLERV, J150JLERA, J150JLERV, J150NXARC, J150NXARV, J150NXERA, J150NXERV 1994
J150ELATG, J150ELATR, J150ELETG, J150ELETR, J150EXATG, J150EXATS, J150EXETG, J150EXETR, J150GLETG, J150GLETR, J150JLETG, J150JLETR, J150NXATG, J150NXATS, J150NXETG, J150NXETR, TJ150GLETG, TJ150GLETR, VJ150ELATG, VJ150ELATR, VJ150ELETG, VJ150ELETR, VJ150EXETG, VJ150EXETR, VJ150GLETG, VJ150GLETR 1993
J150ELEOM, J150EXEOM, J150GLEOM, J150JLEOM, J150NXEOM, J150SLEOM, VJ150HLEOS 1995
J150FCXECR, J150FSLECR, J150FSXECR, J150ILECR 1998
J150GLSDE 2006
J150GLSOB 2004,2005
J150GLSRM 2004
J150GLSTA, J150PLSTM, J150PXSTM 2003
J150GLSTF 2003
J150ICXEUC, J150ILEUC, J150IXEUC, J150PLEUC 1997
J150JPLSIF, J150PLSIF, J150VCXSIF, J150VLSIF, J150VXSIF, RJ150PLSIF, RJ150VCSIF, RJ150VLSIF, RJ150VXSIF 2001
J150MLSOR, J150MXSOR 2004,2005
J150MLSRC, J150MXSRC 2004
J150MLSTS, J150MXSTS 2003
J150PLSDD 2006
J150PLSOE 2004,2005
J150PLSRB 2004
J150PLSTF 2003
J150PXSDD 2006
J150PXSOE 2004,2005
J150PXSRB 2004
J150WPLEES 1999
J150WPLSIF 2001
J150WPLSSC 2000
J150WTLEOR, J150WTXEOR 1995
J150WTLERC, J150WTLERV, J150WTXERC, J150WTXERV 1994
J150WTLETG, J150WTLETS, J150WTXETG, J150WTXETS 1993
J175CXSDE 2006
J175CXSNF, J175PLSNF, J175PXSNF, J175VLSNF 2002
J175CXSOB 2004,2005
J175CXSRM 2004
J175CXSTA 2003
J175EXARC, J175EXARV, J175EXERA, J175EXERV, J175GLERA, J175NXARC, J175NXARV, J175NXERA, J175NXERV, J175SLERA 1994
J175EXATG, J175EXATS, J175EXETG, J175EXETR, J175GLETG, J175GLETR, J175NXATG, J175NXATS, J175NXETG, J175NXETR, VJ175EXETG, VJ175EXETR, VJ175GLETG, VJ175GLETR 1993
J175EXEIS, J175GLEIS, VJ175EXEIS, VJ175GLEIS 1991
J175EXENC, J175GLENC, J175NXENC, VJ175EXENC, VJ175GLENC 1992
J175EXEOM, J175GLEOM, J175NXEOM, J175SLEOM 1995
J175FCXECS, J175FSLECS, J175FSXECS, J175FTLECS 1998
J175GLSDE 2006
J175GLSOB 2004,2005
J175GLSRM 2004
J175GLSTA, J175PLSTM, J175PXSTM 2003
J175GLSTF 2003
J175MXSOR 2004,2005
J175MXSRC 2004
J175MXSTS 2003
J175PLSDD 2006
J175PLSOE 2004,2005
J175PLSRB 2004
J175PLSTF 2003
J175PXSDD 2006
J175PXSOE 2004,2005
J175PXSRB 2004
J90ELEOC, J90EXEOC, J90SLEOC 1995
J90FSLECS, J90FTLECS 1998
J90GLSDE 2006
J90GLSOB 2004,2005
J90GLSRM 2004
J90GLSTA, J90PLSTC 2003
Information:
November 28, 2004
(Revised February 2005)
U-348
A-248
D-269
O-301
Afterfailure only PRODUCT SUPPORT PROGRAM FOR ADDING A WIRETO THE ENGINE WIRING HARNESS FOR THE ALTERNATOR ON CERTAIN 938G SERIESII AND IT38G SERIES II MACHINES
1403,1405 PS50850
This Program can only be administeredafter a failure occurs. The decision whether to apply the Program is madeby the dealer. When reporting the repair, use "PS50850" as the Part numberand "7755" as the Group Number. Use "96" as the Warranty Claim DescriptionCode and use "Z" as the SIMS Description Code. The information supplied in this serviceletter may not be valid after the termination date of this program. Donot perform the work outlined in this Service Letter after the terminationdate without first contacting your Caterpillar product analyst. This Revised Service Letter replacesthe November 28, 2004 (Revised January 2005) Service Letter. Changes havebeen made to the Affected Product and Action Required.TERMINATION DATE
November 30, 2005PROBLEM
The standard alternator (9W-3043) on certain machinesmay not turn on if the machine has not been started for a few weeks. Awire can be added to the engine harness to provide a turn on voltage forthe alternator.AFFECTED PRODUCT
Model Identification Number
938G II CRD273-291, 293-298,300-304, 306-310, 312-322, 324-358, 361-397, 399-456, 458-468, 471-480,482-502, 504-506, 509-518, 520-530, 532-533, 535-537, 542, 544-548, 550-553,557-580, 582, 584-586, 588, 590, 595, 597-598, 600-606, 608-617, 623-626,628, 631-635, 637-642, 644-651, 653-659, 661-662, 664-683, 685-686, 694-696,698, 700-711, 713-718, 720-732, 734-735, 738-741, 745-751, 753-754, 756-757,760-784, 786-790, 794-795, 797-798, 800, 802-804, 806-812, 814-818, 820-822,824-825, 827-839, 841-844, 846-856, 858-861, 863-870, 873-875, 877-881,885-891, 893, 895, 899-918, 920, 922-925, 927, 929-936, 938-946, 950-951,953-955, 957-963, 965, 967, 970-971, 975-976, 978, 980, 982, 985, 987,989-1008, 1010, 1013-1019, 1022-1039, 1041-1055, 1058, 1060-1061, 1068,1071, 1073-1095, 1100-1103, 1105-1106, 1108-1111, 1113, 1115, 1117-1120,1122-1123, 1125-1126, 1128-1136, 1139, 1144-1152, 1154, 1156-1160, 1162-1165,1167-1172, 1174, 1176-1178, 1181, 1183-1185, 1187, 1189-1193, 1195-1198,1200-1201, 1204, 1207-1209, 1211-1236
938G II PHN273-279, 281-300,302, 304-307, 309-317, 320-322, 325, 327-328, 330-333, 335, 338, 340, 342-361,364-365, 367-370, 372-375, 379-383, 385-397, 399-413, 415-417, 419-421,423-433, 435-437, 439, 442-449, 451, 453, 455-457, 459-468, 470, 472, 474-491,493-513, 515-517, 519-520, 522-527, 529-530, 532, 534, 536-553, 555-565,568-569, 571-585, 588-600, 602-604, 607-610, 614-618, 620-632, 635-655,658, 661-663, 665-670, 672, 674, 676-685, 687-691, 693-703, 705-708, 710-712,716-724, 726-729, 731-736, 738-750, 753-755, 757, 759-765, 767-769, 771-782,784, 786, 788-790, 792-805, 807-808, 810-815, 817-824, 826-827, 829-837,841-846, 848-849, 852, 856-857, 863-875, 878-880, 882-883, 885, 887-890,896, 900-902, 905-906, 908-909, 911, 913-915, 918-920, 922, 924-926, 928-929,931, 933, 935-985, 987-999, 1002, 1005-1014, 1016-1023, 1025-1044, 1046-1048,1050-1056, 1058-1066, 1068-1089, 1091-1117, 1119-1148, 1150, 1153, 1156-1195,1197-1199, 1201-1208, 1210-1213, 1215-1217, 1220, 1222, 1224-1225, 1228,1230-1231, 1233-1236, 1238-1249, 1251-1257, 1259, 1262-1265, 1267-1283,1286-1289, 1291-1293, 1295-1305, 1307-1340, 1342-1351, 1353, 1355, 1357-1358,1360-1365, 1367-1369, 1371, 1373-1374, 1376, 1378-1382, 1387-1388, 1390-1394,1396-1399, 1401-1402, 1404-1408, 1410-1411, 1413-1414, 1417-1422, 1424,1426-1428, 1430-1435RTB278-282, 285-291, 293-300, 302-303, 306-340,342-344, 347-350, 352-371, 373-392, 394-407, 409, 414, 417-464, 466-483,485-501, 503-507, 509, 511-519, 521-551, 553, 556-557, 559-589, 591-651,653, 655-657, 659-660, 662-663, 665-670, 672, 675, 677-691, 728-733, 735-753,755-768B9Y110-165, 167-189, 191-211, 213-229, 231-237,239-262, 264-265
IT38G II CSX305, 310-314, 317-353,355-374, 378-389, 391, 393-398, 400, 403-495, 498-518, 521-525, 527-540,542-545, 547-561, 564-573, 575-602, 604-621, 623-626, 628-629, 631-655PARTS NEEDED
Qty
Part Number
Description
12 7K1181 STRAP-CABLE
1 2511233 HARNESS AS.ACTION REQUIRED
Open the battery disconnect switch.
Remove the 123-WH wire from the 2 pin DT connectoron the 2023244 or 2353501 engine harness (123-WH wire is in pin 1 and G454-PKwire is in pin 2).
This 2 pin DT connector is locatednear the intake air heater. Insert the 123-WH wire (that was just removed)into the 1158109 jiffy splice on the 2511233 service harness. Insert theother 123-WH wire on the 2511233 service harness (a single wire with a8T8730 DT pin) into the 2 PIN DT connector on the 2023244 or 2353501 engineharness.
Route the 2511233 service harness as shown inthe diagram and secure it with the 7K1181 ty straps.
Illustration 1
Illustration 2
Illustration 3
Connect the C444-YL wire to the D+ terminal onthe alternator.
Close the battery disconnect switch, start themachine and confirm proper operation of the alternator.
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts Labor Hrs Parts Labor Hrs Parts Labor Hrs
0-4000
0-24 mo.
Parts o JOHNSON:
0202893
0202893 "O"RING,Driveshaft 5 INCH LONGER PARTS
100ML79S, 10E74G, 10E75C, 10E76G, 10E77A, 10E78M, 10EL79B, 115EL77S, 115ESL74B, 115ESL75E, 115ETZ78C, 115ML79R, 115TXL77S, 135ESL74B, 135ESL75E, 140ML77S, 140ML78C, 140ML79R, 150TL78S, 150TL79C, 15E74G, 15E75C, 15E76A, 15E77M, 15E78B, 15E79E, 175TL77
0302035
0302035 "O"RING,Spacer 5 INCH LONGER PARTS
20R69B, 20R70C, 20R71S, 20R72R, 20R73A, 25E72R, 25E73A, 25E74M, 25E75B, 25E76E, 25E77S, 25E78C, 25R69B, 25R70C, 25R71S, 35E77C, 35E78R, 9R69S, 9R70A, 9R71R, 9R72M, 9R73B, BJ115ELEDR, BJ115ELEUA, BJ115GLECM, BJ115PLEEM, BJ115PLSIE, BJ115PLSSB, BJ115TL
0326849
0326849 O-RING, Propeller shaft
BJ250CXECB, BJ250CXEDA, BJ250CXEUM, CJ275TLCDC, CJ275TLCOS, CJ300TLCDC, CJ300TLCOS, J105WPLSTM, J115GLSTA, J115PLSNF, J115PXSDA, J115PXSOR, J115PXSRM, J115WPLSOC, J115WPLSRS, J150CXSDE, J150CXSNF, J150CXSOB, J150CXSRM, J150CXSTA, J150GLSTA, J150MLSOR
0330992
0330992 O-RING
BJ20SRECB, BJ20SREDA, BJ20SREUM, BJ25BAECM, BJ25BAEDR, BJ25BAEUA, BJ30BAECS, BJ30BAEDE, BJ30BAEEC, BJ30BAEUD, BJ40EECR, BJ40EEDS, BJ40EEEA, BJ40EEUC, BJ40ELSIF, BJ40ELSSM, BJ50BEEDS, BJ50EEER, BJ50ELSIF, BJ50ELSSA, BJ50ESECC, BJ50RLEUC, D25RWA, HJ15K
0331188
0331188 O-RING, Cover
BJ115ELEDR, BJ115ELEUA, BJ115GLECM, BJ115PLEEM, BJ115PLSIE, BJ115PLSSB, BJ115TLEDA, BJ130PLEED, BJ130PLSSS, BJ130TLECE, BJ130TLEDM, BJ130TLEUB, BJ135PLSIF, BJ150ELECD, BJ150ELEDB, BJ150ELEUC, BJ175EXECD, BJ175EXEDB, BJ175EXEUC, BJ175PLEES, BJ175PLSIF
0334913
0334913 O-RING, Fuel connector
AM55RSLD, BJ10EEDD, BJ10FAEDC, BJ10FAEUR, BJ10FDLECM, BJ10FDLEDR, BJ10FDLEUA, BJ10RELEUS, BJ130PLSSS, BJ135PLSIF, BJ15EEDS, BJ15FAEDR, BJ15FAEUA, BJ15FDLECM, BJ15RELEUC, BJ20SEECB, BJ20SEEDA, BJ20SEEUM, BJ20SRECB, BJ20SREDA, BJ20SREUM, BJ25ARECA, BJ2
0914055
0914055 O-RING, Valve seat.
J100STLEIE, J100STLEND, J100STLETS, J115JLEIE, J115JLEND, J115JLETS, J150ELARA, J150ELATG, J175EXARC, J175EXATG, J88MSLEIM, J88MSLEIM, J88MSLENB, J88MSLENB, J88MSLETE, J88MSLETE
0914059
0914059 O-RING, Piston, pump control
J100STLEIE, J100STLEND, J100STLETS, J115JLEIE, J115JLEND, J115JLETS, J150ELARA, J150ELATG, J175EXARC, J175EXATG, J88MSLEIM, J88MSLEIM, J88MSLENB, J88MSLENB, J88MSLETE, J88MSLETE