0434783 OIL LINE, Cylinder, up JOHNSON
J100STLEIE, J100STLEND, J100STLETS, J115JLEIE, J115JLEND, J115JLETS, J150ELARA, J150ELATG, J175EXARC, J175EXATG, J88MSLEIM, J88MSLEIM, J88MSLENB, J88MSLENB, J88MSLETE, J88MSLETE
OIL
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BRP JOHNSON entire parts catalog list:
J100STLEND, VJ100SLEND 1992
J100STLETS, VJ100SLETS 1993
J115JLEIE, J115MLEIE, J115TLAIE, J115TLEIE, J115TXEIE, TJ115TLEIE, VJ115TLAIE, VJ115TLEIE, VJ115TXEIE 1991
J115JLEND, J115MLEND, J115TLAND, J115TLEND, J115TXEND, TJ115TLEND, VJ115TLAND 1992
J115JLETS, J115MLETS, J115TLATS, J115TLETS, J115TXATS, TJ115TLETS, VJ115TLATS, VJ115TLETS 1993
J150ELARA, J150ELARV, J150ELERA, J150ELERV, J150EXARC, J150EXARV, J150EXERA, J150EXERV, J150GLERA, J150GLERV, J150JLERA, J150JLERV, J150NXARC, J150NXARV, J150NXERA, J150NXERV 1994
J150ELATG, J150ELATR, J150ELETG, J150ELETR, J150EXATG, J150EXATS, J150EXETG, J150EXETR, J150GLETG, J150GLETR, J150JLETG, J150JLETR, J150NXATG, J150NXATS, J150NXETG, J150NXETR, TJ150GLETG, TJ150GLETR, VJ150ELATG, VJ150ELATR, VJ150ELETG, VJ150ELETR, VJ150EXETG, VJ150EXETR, VJ150GLETG, VJ150GLETR 1993
J175EXARC, J175EXARV, J175EXERA, J175EXERV, J175GLERA, J175NXARC, J175NXARV, J175NXERA, J175NXERV, J175SLERA 1994
J175EXATG, J175EXATS, J175EXETG, J175EXETR, J175GLETG, J175GLETR, J175NXATG, J175NXATS, J175NXETG, J175NXETR, VJ175EXETG, VJ175EXETR, VJ175GLETG, VJ175GLETR 1993
J88MSLEIM 1991
J88MSLEIM, J90JLEIE, J90TLAIE, J90TLEIE, TJ90TLEIE, VJ90MLEIE, VJ90TLAIE, VJ90TLEIE 1991
J88MSLENB 1992
J88MSLENB, J90JLEND, J90TLAND, J90TLEND, TJ90TLEND, VJ90MLEND, VJ90TLAND, VJ90TLEND 1992
J88MSLETE 1993
J88MSLETE, J90JLETS, J90TLATS, J90TLETS, J90TXATS, TJ90TLETS, VJ90MLETS, VJ90TLATS, VJ90TLETS 1993
Information:
1. Loosen the clamp and disconnect the water hose (1) from the valve on the cylinder head. Disconnect the water temperature gauge line (2) from the cylinder head. Disconnect glow plug wire (3) from the left end of the cylinder head. 2. Disconnect air cleaner gauge wire (5). Remove bolt (6) that holds the gauge line (5) to the cylinder head. Disconnect glow plug wire (7) from the right end of the cylinder head.3. Remove bolts (4) and (8) that hold the cylinder head to the cylinder block.4. Fasten a hoist and a spreader bar to the cylinder head. Remove cylinder head. Weight is 475 lb. (215 kg). Remove exhaust manifold from the cylinder head. Remove the turbocharger inlet elbow and air cleaner as a unit from the cylinder head.
Do not put the cylinder head down on a flat surface. This can cause damage to the fuel injection valves.
Install Cylinder Head Assembly
Be sure a new gasket has been installed between the spacer plate and the cylinder block. See REMOVE and INSTALL SPACER PLATE. 1. Throughly clean the spacer plate and the bottom surface of the cylinder head. Install a new head gasket and new seals (1).2. Install the exhaust manifold on the cylinder head. Install the nuts that hold it. Install the turbocharger inlet elbow and air cleaner on the cylinder head. Install the bolts that hold them. 3. Fasten a hoist and a spreader bar to the cylinder head. Put cylinder head (2) in position on the cylinder block.4. Put clean engine oil on the threads of the cylinder head bolts. Install the cylinder head bolts and washers. Tighten the bolts in following sequence: 1. Tighten bolts 1 through 29 in number sequence to a torque of 200 20 lb.ft. (270 25 N m).2. Tighten bolts 1 through 20 in number sequence to a torque of 330 15 lb.ft. (447 20 N m).3. Tighten bolts 1 through 20 in number sequence to a torque of 330 15 lb.ft. (447 20 N m) by hand.4. Install rocker shafts (3) and push rods.5. Tighten bolts 21 through 26 in number sequence to a torque of 200 20 lb.ft. (270 25 N m).6. Tighten bolts 21 through 26 in number sequence to a torque of 330 15 lb.ft. (447 20 N m).7. Tighten bolts 21 through 26 in number sequence to a torque of 330 15 lb.ft. (447 20 N m) by hand.8. Tighten the 3/8" bolts (5) to a torque of 32 5 lb.ft. (43 7 N m). If studs (4) were removed, install new studs and tighten to a torque of 20 5 lb.ft. (25 7 N m).5. Make an adjustment to the valves to have a clearance of .015 .003 in. (0.38 0.08 mm) for intake, and .030 .003 in. (0.76 0.08 mm) for exhaust. Install valve cover bases and the inner fuel lines.6. Connect the gauge wire for the air cleaner to the sending unit. Install the bolt and clip that hold the wire to the cylinder head. Connect the glow plug wires to each end of the cylinder head.7. Connect the water temperature gauge line to the cylinder head. Connect the water hose to the valve. Tighten the clamp that holds it.end by:a) install inlet manifold (precombustion chamber only)b) install fuel injection linesc) install water temperature regulatord) install the turbochargere) install aftercooler (direct injection only)
Do not put the cylinder head down on a flat surface. This can cause damage to the fuel injection valves.
Install Cylinder Head Assembly
Be sure a new gasket has been installed between the spacer plate and the cylinder block. See REMOVE and INSTALL SPACER PLATE. 1. Throughly clean the spacer plate and the bottom surface of the cylinder head. Install a new head gasket and new seals (1).2. Install the exhaust manifold on the cylinder head. Install the nuts that hold it. Install the turbocharger inlet elbow and air cleaner on the cylinder head. Install the bolts that hold them. 3. Fasten a hoist and a spreader bar to the cylinder head. Put cylinder head (2) in position on the cylinder block.4. Put clean engine oil on the threads of the cylinder head bolts. Install the cylinder head bolts and washers. Tighten the bolts in following sequence: 1. Tighten bolts 1 through 29 in number sequence to a torque of 200 20 lb.ft. (270 25 N m).2. Tighten bolts 1 through 20 in number sequence to a torque of 330 15 lb.ft. (447 20 N m).3. Tighten bolts 1 through 20 in number sequence to a torque of 330 15 lb.ft. (447 20 N m) by hand.4. Install rocker shafts (3) and push rods.5. Tighten bolts 21 through 26 in number sequence to a torque of 200 20 lb.ft. (270 25 N m).6. Tighten bolts 21 through 26 in number sequence to a torque of 330 15 lb.ft. (447 20 N m).7. Tighten bolts 21 through 26 in number sequence to a torque of 330 15 lb.ft. (447 20 N m) by hand.8. Tighten the 3/8" bolts (5) to a torque of 32 5 lb.ft. (43 7 N m). If studs (4) were removed, install new studs and tighten to a torque of 20 5 lb.ft. (25 7 N m).5. Make an adjustment to the valves to have a clearance of .015 .003 in. (0.38 0.08 mm) for intake, and .030 .003 in. (0.76 0.08 mm) for exhaust. Install valve cover bases and the inner fuel lines.6. Connect the gauge wire for the air cleaner to the sending unit. Install the bolt and clip that hold the wire to the cylinder head. Connect the glow plug wires to each end of the cylinder head.7. Connect the water temperature gauge line to the cylinder head. Connect the water hose to the valve. Tighten the clamp that holds it.end by:a) install inlet manifold (precombustion chamber only)b) install fuel injection linesc) install water temperature regulatord) install the turbochargere) install aftercooler (direct injection only)
Parts oil JOHNSON:
0174164
0174164 OIL TANK ASSY.
D100WTLM, J100STLCCA, J100STLCEM, J100STLEIE, J100STLEND, J100STLERC, J100STLESB, J100STLETS, J100WMLCDR, J100WMLCOC, J100WTLCUA, J100WTLEIB, J100WTLENE, J100WTLEOC, J100WTLERS, J100WTLESM, J100WTLETD, J100WTLZ, J110MLCCA, J110MLCDC, J110MLCEM, J110M
0175097
0175097 OIL PICKUP ASSEMBLY
J100STLEIE, J100STLEND, J100STLESB, J100WTLEIB, J100WTLENE, J115JLEIE, J115JLEND, J115MLESB, J120TLAIE, J120TLAND, J125ESXENR, J125ESXESS, J140CXEIA, J140CXENM, J150CXEIE, J150CXESB, J150ELAIS, J150ELANC, J150STLEIE, J155WTLEIB, J155WTLENE, J175EXEIS
0175000
0175000 OIL TANK KIT
J100STLEIE, J100STLEND, J100STLESB, J100WTLEIB, J100WTLENE, J115JLEIE, J115JLEND, J115MLESB, J120TLAIE, J120TLAND, J125ESXENR, J125ESXESS, J140CXEIA, J140CXENM, J150CXEIE, J150CXESB, J150ELAIS, J150ELANC, J150STLEIE, J155WTLEIB, J155WTLENE, J175EXEIS
0434784
0434784 OIL LINE, Cylinder, down
J100STLEIE, J100STLEND, J100STLETS, J115JLEIE, J115JLEND, J115JLETS, J150ELARA, J150ELATG, J175EXARC, J175EXATG, J88MSLEIM, J88MSLEIM, J88MSLENB, J88MSLENB, J88MSLETE, J88MSLETE
0985615
0985615 OIL LINE, Cylinder, up, stbd.
J100STLEND, J100STLETS, J115JLEND, J115JLETS, J150ELARA, J150ELATG, J175EXARC, J175EXATG, J88MSLENB, J88MSLENB, J88MSLETE, J88MSLETE
0175534
0175534 OIL PICKUP ASSEMBLY
J100STLETS, J100WTLETD, J115JLETS, J120TLATF, J125ESXETA, J140CXATF, J150ELATG, J150WTLETG, J175EXATG, J185ESXETA, J200CXATF, J225CXATF, J40EETB, J50BEETB, J60ELETD, J60TTLETD, J65WMLETD, J70ELETS, J70TTLETS, J85TTLETS, J88MSLETE, J88MSLETE
0175527
0175527 OIL TANK KIT
J100STLETS, J100WTLETD, J115JLETS, J120TLATF, J125ESXETA, J140CXATF, J150ELATG, J150WTLETG, J175EXATG, J185ESXETA, J200CXATF, J225CXATF, J40EETB, J50BEETB, J60ELETD, J60TTLETD, J65WMLETD, J70ELETS, J70TTLETS, J85TTLETS, J88MSLETE, J88MSLETE
0175529
0175529 OIL TANK KIT
J100STLETS, J100WTLETD, J115JLETS, J120TLATF, J125ESXETA, J140CXATF, J150ELATG, J150WTLETG, J175EXATG, J185ESXETA, J200CXATF, J225CXATF, J40EETB, J50BEETB, J60ELETD, J60TTLETD, J65WMLETD, J70ELETS, J70TTLETS, J85TTLETS, J88MSLETE, J88MSLETE