0436243 PISTON, Std., stbd. JOHNSON
BJ115ELEDR, BJ115ELEUA, BJ115GLECM, BJ115PLEEM, BJ115PLSIE, BJ115PLSSB, BJ150ELECD, BJ150ELEDB, BJ150ELEUC, BJ175EXECD, BJ175EXEDB, BJ175EXEUC, BJ175PLEES, BJ175PLSIF, BJ175PLSSC, BJ90ELEDR, BJ90ELEUA, BJ90PLEEB, BJ90PLSID, BJ90PLSSE, BJ90SLECM, J100
PISTON
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Compatible models:
BJ115ELEDR
BJ115ELEUA
BJ115GLECM
BJ115PLEEM
BJ115PLSIE
BJ115PLSSB
BJ150ELECD
BJ150ELEDB
BJ150ELEUC
BJ175EXECD
BJ175EXEDB
BJ175EXEUC
BJ175PLEES
BJ175PLSIF
BJ175PLSSC
BJ90ELEDR
BJ90ELEUA
BJ90PLEEB
BJ90PLSID
BJ90PLSSE
BJ90SLECM
J100WPLEEC
J100WPLSIF
J100WPLSSR
J100WQLECS
J105WELEEN
J105WELSIF
J105WELSSC
J105WPLSTM
J105WRLEES
J105WRLSIF
J105WRLSSC
J115ELEOC
J115GLSOB
J115GLSRC
J115GLSTA
J115PLSNF
J115PLSOR
J115PLSRC
J115PXSOR
J115PXSRM
J115WPLSOC
J115WPLSRS
J150CXEES
J150CXSNF
J150CXSOB
J150CXSRM
J150CXSSC
J150CXSTA
J150ELARA
J150ELATG
J150ELEOM
J150GLSOB
J150GLSRM
J150GLSTA
J150GLSTF
J150JPLSIF
J150MLSOR
J150MLSRC
J150MLSTS
J150PLSOE
J150PLSRB
J150PLSTF
J150PXSOE
J150PXSRB
J150WPLEES
J150WPLSIF
J150WPLSSC
J150WTLEOR
J150WTLERC
J150WTLETG
J175CXSNF
J175CXSOB
J175CXSRM
J175CXSTA
J175EXARC
J175EXATG
J175EXEOM
J175GLSOB
J175GLSRM
J175GLSTA
J175GLSTF
J175MXSOR
J175MXSRC
J175MXSTS
J175PLSOE
J175PLSRB
J175PLSTF
J175PXSOE
J175PXSRB
J90ELEOC
J90GLSOB
J90GLSRM
J90GLSTA
J90PLSNF
J90PLSOA
J90PLSRR
J90PXSOC
J90PXSRS
SJ105RWLH
SJ105RWLP
SJ105WELV
SJ150WTPLB
SJ150WTPLT
SJ150WTPLY
JOHNSON
BRP JOHNSON entire parts catalog list:
- CRANKSHAFT & PISTON » 0436243
BJ115GLECM, BJ115SXECM, HJ115SLECM, J115ELECM, J115GLECM, J115JTLECS, J115SLECM, J115SXECM 1998
BJ115PLEEM, BJ115PXEEM, J115JPLEEC, J115PLEEM, J115PXEEM, J115SPLEES 1999
BJ115PLSIE, BJ115VXSIC, J115JPLSIA, J115PLSIE, J115VLSIC, J115VXSIC, RJ115PLSIE, RJ115VLSIC, RJ115VXSIC 2001
BJ115PLSSB, BJ115PXSSB, BJ115VXSSS, J115JPLSSR, J115PLSSB, J115PXSSB, J115SPLSSC, J115VLSSS, J115VXSSS, RJ115PLSSB, RJ115PXSSB, RJ115VLSSB, RJ115VXSSS 2000
BJ150ELECD, BJ150EXECD, BJ150GLECD, BJ150NXECD, J150ELECD, J150EXECD, J150GLECD, J150JLECD, J150NXECD, J150SLECD 1998
BJ150ELEDB, BJ150EXEDB, BJ150GLEDB, BJ150NXEDB, J150ELEDB, J150EXEDB, J150GLEDB, J150JLEDB, J150NXEDB, J150SLEDB, SJ150ELEDB 1996
BJ150ELEUC, BJ150ELEUE, BJ150EXEUC, BJ150EXEUE, BJ150GLEUC, BJ150GLEUE, BJ150NXEUC, BJ150NXEUE, J150ELEUC, J150ELEUE, J150EXEUC, J150EXEUE, J150GLEUC, J150GLEUE, J150JLEUC, J150JLEUE, J150NXEUC, J150NXEUE, J150SLEUC, J150SLEUE 1997
BJ175EXECD, BJ175GLECD, BJ175NXECD, J175EXECD, J175GLECD, J175NXECD, J175SLECD 1998
BJ175EXEDB, BJ175GLEDB, BJ175NXEDB, J175EXEDB, J175GLEDB, J175NXEDB, J175SLEDB 1996
BJ175EXEUC, BJ175EXEUE, BJ175GLEUC, BJ175GLEUE, BJ175NXEUC, BJ175NXEUE, J175EXEUC, J175EXEUE, J175GLEUC, J175GLEUE, J175NXEUC, J175NXEUE, J175SLEUC, J175SLEUE 1997
BJ175PLEES, BJ175PXEES, J175CXEES, J175PLEES, J175PXEES, J175SPLEES 1999
BJ175PLSIF, BJ175VXSIF, J175PLSIF, J175VCXSIF, J175VLSIF, J175VXSIF, RJ175CXSIF, RJ175PLSIF, RJ175VXSIF 2001
BJ175PLSSC, BJ175PXSSC, BJ175VXSSS, J175CXSSS, J175PLSSC, J175PXSSC, J175SPLSSC, J175VCXSSS, J175VLSSS, J175VXSSS, RJ175CXSSS, RJ175PLSSC, RJ175VXSSS 2000
BJ90ELEDR, BJ90SLEDR, J90ELEDR, J90SLEDR, SJ90ELEDR 1996
BJ90ELEUA, BJ90ELEUC, BJ90SLEUA, BJ90SLEUC, BJ90SXEUA, BJ90SXEUC, J90ELEUA, J90ELEUC, J90SLEUA, J90SLEUC 1997
BJ90PLEEB, BJ90PXEEB, J90PLEEB, J90SPLEES 1999
BJ90PLSID, BJ90VLSIC, BJ90VXSIC, J90PLSID, J90VLSIC, RJ90PLSID, RJ90VLSIC 2001
BJ90PLSSE, BJ90PXSSE, BJ90VXSSS, J90PLSSE, J90SPLSSC, J90VLSSE, RJ90PLSSE, RJ90VLSSS 2000
BJ90SLECM, BJ90SXECM, J90ELECM, J90SLECM 1998
J100WPLEEC, J100WPXEEC 1999
J100WPLSIF, J100WPXSIF 2001
J100WPLSSR, J100WPXSSR 2000
J100WQLECS, J100WQXECS 1998
J105WELEEN, J105WELEES, J105WPLEEN, J105WPLEES, J105WPXEEN, J105WPXEES 1999
J105WELSIF, J105WPLSIF, J105WPXSIF 2001
J105WELSSC, J105WPLSSC, J105WPXSSC 2000
J105WPLSTM 2003
J105WRLEES, J105WRYEES 1999
J105WRLSIF, J105WRYSIF 2001
J105WRLSSC, J105WRYSSC 2000
J115ELEOC, J115GLEOC, J115SLEOC, J115SXEOC 1995
J115GLSOB 2004,2005
J115GLSRC 2004
J115GLSTA, J115PLSTS, J115PXSTS 2003
J115PLSNF, J115PXSNF, J115VLSNF 2002
J115PLSOR 2004,2005
J115PLSRC 2004
J115PXSOR 2004,2005
J115PXSRM 2004
J115WPLSOC 2004,2005
J115WPLSRS 2004
J150CXEES, J150JPLEES, J150PLEES, J150PXEES, J150SPLEES 1999
J150CXSNF, J150PLSNF, J150PXSNF, J150VLSNF 2002
J150CXSOB 2004,2005
J150CXSRM 2004
J150CXSSC, J150JPLSSC, J150MXSSD, J150PLSSC, J150PXSSC, J150SPLSSC, J150VCSSS, J150VLSSS, J150VXSSS, RJ150CXSSC, RJ150PLSSC, RJ150PXSSC, RJ150VCSSS, RJ150VLSSS, RJ150VXSSS 2000
J150CXSTA 2003
J150ELARA, J150ELARV, J150ELERA, J150ELERV, J150EXARC, J150EXARV, J150EXERA, J150EXERV, J150GLERA, J150GLERV, J150JLERA, J150JLERV, J150NXARC, J150NXARV, J150NXERA, J150NXERV 1994
J150ELATG, J150ELATR, J150ELETG, J150ELETR, J150EXATG, J150EXATS, J150EXETG, J150EXETR, J150GLETG, J150GLETR, J150JLETG, J150JLETR, J150NXATG, J150NXATS, J150NXETG, J150NXETR, TJ150GLETG, TJ150GLETR, VJ150ELATG, VJ150ELATR, VJ150ELETG, VJ150ELETR, VJ150EXETG, VJ150EXETR, VJ150GLETG, VJ150GLETR 1993
J150ELEOM, J150EXEOM, J150GLEOM, J150JLEOM, J150NXEOM, J150SLEOM, VJ150HLEOS 1995
J150GLSOB 2004,2005
J150GLSRM 2004
J150GLSTA, J150PLSTM, J150PXSTM 2003
J150GLSTF 2003
J150JPLSIF, J150PLSIF, J150VCXSIF, J150VLSIF, J150VXSIF, RJ150PLSIF, RJ150VCSIF, RJ150VLSIF, RJ150VXSIF 2001
J150MLSOR, J150MXSOR 2004,2005
J150MLSRC, J150MXSRC 2004
J150MLSTS, J150MXSTS 2003
J150PLSOE 2004,2005
J150PLSRB 2004
J150PLSTF 2003
J150PXSOE 2004,2005
J150PXSRB 2004
J150WPLEES 1999
J150WPLSIF 2001
J150WPLSSC 2000
J150WTLEOR, J150WTXEOR 1995
J150WTLERC, J150WTLERV, J150WTXERC, J150WTXERV 1994
J150WTLETG, J150WTLETS, J150WTXETG, J150WTXETS 1993
J175CXSNF, J175PLSNF, J175PXSNF, J175VLSNF 2002
J175CXSOB 2004,2005
J175CXSRM 2004
J175CXSTA 2003
J175EXARC, J175EXARV, J175EXERA, J175EXERV, J175GLERA, J175NXARC, J175NXARV, J175NXERA, J175NXERV, J175SLERA 1994
J175EXATG, J175EXATS, J175EXETG, J175EXETR, J175GLETG, J175GLETR, J175NXATG, J175NXATS, J175NXETG, J175NXETR, VJ175EXETG, VJ175EXETR, VJ175GLETG, VJ175GLETR 1993
J175EXEOM, J175GLEOM, J175NXEOM, J175SLEOM 1995
J175GLSOB 2004,2005
J175GLSRM 2004
J175GLSTA, J175PLSTM, J175PXSTM 2003
J175GLSTF 2003
J175MXSOR 2004,2005
J175MXSRC 2004
J175MXSTS 2003
J175PLSOE 2004,2005
J175PLSRB 2004
J175PLSTF 2003
J175PXSOE 2004,2005
J175PXSRB 2004
J90ELEOC, J90EXEOC, J90SLEOC 1995
J90GLSOB 2004,2005
J90GLSRM 2004
J90GLSTA, J90PLSTC 2003
J90PLSNF, J90VLSNF 2002
J90PLSOA 2004,2005
J90PLSRR 2004
J90PXSOC 2004,2005
J90PXSRS 2004
SJ105RWLH, SJ105RWYH 1998
SJ105RWLH, SJ105RWYH 1998
SJ105RWLP, SJ105RWYP 1997
SJ105RWLP, SJ105RWYP 1997
SJ105WELV, SJ105WEXV, SJ105WRPLV, SJ105WRPXV 1998
SJ105WELV, SJ105WEXV, SJ105WRPLV, SJ105WRPXV 1998
SJ150WTPLB, SJ150WTPXB 1996
SJ150WTPLT, SJ150WTPLT4, SJ150WTPXT, SJ150WTPXT4 1997
SJ150WTPLY, SJ150WTPXY 1998
Information:
1. Remove covers (1) from flywheel housing (4). Check the condition of the gaskets beneath covers (1) and replace as needed. 2. Remove the bolt and timing ring (2). 3. Remove the bolt and plate (5) from camshaft drive gear (3). 4. Put the three washers from tooling (A) behind plate (5) and install the bolt and plate (5).
Do not apply more than 51675 kPa (7500 psi) pressure to 1P820 Hydraulic Puller. 8B7559 adapters are rated at 6 1/2 ton each and 1P820 Hydraulic Puller is rated at 17 ton at 68900 kPa (10000 psi). If to much pressure is applied, the gear may be damaged.
5. Install tooling (A) on camshaft drive gear (3). Apply 51,675 kPa (7500 psi) to the puller. If necessary, use a hammer to impact the head of the puller screw on tooling (A). This should break the gear free from the tapered end of the camshaft.6. Install tooling (A) on the remaining camshaft drive gear (3) and repeat step 5.7. Put stands or blocks under the rear of the engine block. The weight of the engine is approximately 6090 kg (13,400 lb).8. Install tooling (B) on the top of flywheel housing (4) and attach a hoist. 9. Remove all bolts that fasten flywheel housing (4) to the engine block.
Dowel pins are used for the correct alignment and positioning of flywheel housing (4) to the engine block. Removal of the locating dowel pins may help to free flywheel housing (4) from the engine block.
10. Remove flywheel housing (4) from the engine. The weight of the flywheel housing is 210 kg (454 lb). Use the following steps to install the flywheel housing. Also refer to Specifications Manual SENR5189 for additional information.11. Use 6V1541 Quick Cure Primer to clean the mating surfaces of the flywheel housing and the cylinder block. Put 6V6640 Gasket Maker on the mating surfaces of the flywheel housing and cylinder block.12. Use a hoist and tooling (B) to position flywheel housing (4) onto the cylinder block.13. If the locating dowel pins were removed from flywheel housing (4) and the cylinder block, install the dowel pins. Make sure the dowel pins are properly seated. 14. Install the bolts for flywheel housing (4) in their respective locations. See the Installation Chart. Tighten the 1/2" - NC bolts to a torque of 135 15 N m (100 11 lb. ft.). Tighten the 5/8" NC bolts to a torque of 270 25 N m (200 18 lb. ft.).15. Remove tooling (B).16. Put the camshaft timing pins in position and put the timing bolt in the flywheel with number 1 piston at the compression stroke. See the topic, Install Camshafts in this module. Be sure gear backlash is removed.17. Install two camshaft drive gears (3).18. Install the bolt and plate (5).19. Position timing ring (2) onto the camshaft and locating dowel. Install the washer and bolt for timing ring (2).20. Use the following steps to seat the camshaft gears onto the tapered ends of the camshafts:a. Tighten the bolt holding timing ring (2) to a torque of 360 50 N m (265 35 lb. ft.).b. Use a soft hammer to hit the head of the bolt holding timing ring (2). This will help seat camshaft drive gear (3) the gear on the camshaft.c. Again tighten the bolt holding timing ring (2) to a torque of 360 50 N m (265 35 lb. ft.). Put a mark on the bolt and timing ring (2).d. Repeat Steps b and c until the bolt holding timing ring (2) no longer moves (the marks stay aligned) after reaching the proper torque.e. Repeat Steps a through d to seat the remaining camshaft drive gear (3) located beneath the bolt and plate (5).21. Remove the timing pins from the camshafts and the flywheel.22. Install the covers (1) in their respective positions.End By:a. install crankshaft rear seal and wear sleeveb. install oil pan, (rear half only)c. install electric starting motorsd. install enginee. install speed/timing sensor **Refer to the topic "Installation/Removal Of The Speed/Timing Sensor" in the Testing & Adjusting manual for this procedure.
Do not apply more than 51675 kPa (7500 psi) pressure to 1P820 Hydraulic Puller. 8B7559 adapters are rated at 6 1/2 ton each and 1P820 Hydraulic Puller is rated at 17 ton at 68900 kPa (10000 psi). If to much pressure is applied, the gear may be damaged.
5. Install tooling (A) on camshaft drive gear (3). Apply 51,675 kPa (7500 psi) to the puller. If necessary, use a hammer to impact the head of the puller screw on tooling (A). This should break the gear free from the tapered end of the camshaft.6. Install tooling (A) on the remaining camshaft drive gear (3) and repeat step 5.7. Put stands or blocks under the rear of the engine block. The weight of the engine is approximately 6090 kg (13,400 lb).8. Install tooling (B) on the top of flywheel housing (4) and attach a hoist. 9. Remove all bolts that fasten flywheel housing (4) to the engine block.
Dowel pins are used for the correct alignment and positioning of flywheel housing (4) to the engine block. Removal of the locating dowel pins may help to free flywheel housing (4) from the engine block.
10. Remove flywheel housing (4) from the engine. The weight of the flywheel housing is 210 kg (454 lb). Use the following steps to install the flywheel housing. Also refer to Specifications Manual SENR5189 for additional information.11. Use 6V1541 Quick Cure Primer to clean the mating surfaces of the flywheel housing and the cylinder block. Put 6V6640 Gasket Maker on the mating surfaces of the flywheel housing and cylinder block.12. Use a hoist and tooling (B) to position flywheel housing (4) onto the cylinder block.13. If the locating dowel pins were removed from flywheel housing (4) and the cylinder block, install the dowel pins. Make sure the dowel pins are properly seated. 14. Install the bolts for flywheel housing (4) in their respective locations. See the Installation Chart. Tighten the 1/2" - NC bolts to a torque of 135 15 N m (100 11 lb. ft.). Tighten the 5/8" NC bolts to a torque of 270 25 N m (200 18 lb. ft.).15. Remove tooling (B).16. Put the camshaft timing pins in position and put the timing bolt in the flywheel with number 1 piston at the compression stroke. See the topic, Install Camshafts in this module. Be sure gear backlash is removed.17. Install two camshaft drive gears (3).18. Install the bolt and plate (5).19. Position timing ring (2) onto the camshaft and locating dowel. Install the washer and bolt for timing ring (2).20. Use the following steps to seat the camshaft gears onto the tapered ends of the camshafts:a. Tighten the bolt holding timing ring (2) to a torque of 360 50 N m (265 35 lb. ft.).b. Use a soft hammer to hit the head of the bolt holding timing ring (2). This will help seat camshaft drive gear (3) the gear on the camshaft.c. Again tighten the bolt holding timing ring (2) to a torque of 360 50 N m (265 35 lb. ft.). Put a mark on the bolt and timing ring (2).d. Repeat Steps b and c until the bolt holding timing ring (2) no longer moves (the marks stay aligned) after reaching the proper torque.e. Repeat Steps a through d to seat the remaining camshaft drive gear (3) located beneath the bolt and plate (5).21. Remove the timing pins from the camshafts and the flywheel.22. Install the covers (1) in their respective positions.End By:a. install crankshaft rear seal and wear sleeveb. install oil pan, (rear half only)c. install electric starting motorsd. install enginee. install speed/timing sensor **Refer to the topic "Installation/Removal Of The Speed/Timing Sensor" in the Testing & Adjusting manual for this procedure.
Parts piston JOHNSON:
0435262
0435262 PISTON ASSY.
BJ115ELEDR, BJ115ELEUA, BJ115GLECM, BJ115PLEEM, BJ115PLSIE, BJ115PLSSB, BJ50DTLEDC, BJ50DTLEUR, BJ60ELEDR, BJ60ELEUA, BJ60TLECM, BJ70ELECB, BJ70ELEDA, BJ70ELEUM, BJ70PLEEE, BJ70PLSIS, BJ70PLSSD, BJ90ELEDR, BJ90ELEUA, BJ90PLEEB, BJ90PLSID, BJ90PLSSE,
0914058
0914058 PISTON, Pump control
J100STLEIE, J100STLEND, J100STLETS, J115JLEIE, J115JLEND, J115JLETS, J150ELARA, J150ELATG, J175EXARC, J175EXATG, J88MSLEIM, J88MSLEIM, J88MSLENB, J88MSLENB, J88MSLETE, J88MSLETE
0435263
0435263 PISTON ASSY.
BJ115TLEDA, BJ130PLEED, BJ130PLSSS, BJ130TLECE, BJ130TLEDM, BJ130TLEUB, BJ135PLSIF, BJ150ELECD, BJ150ELEDB, BJ150ELEUC, BJ175EXECD, BJ175EXEDB, BJ175EXEUC, BJ175PLEES, BJ175PLSIF, BJ175PLSSC, HJ88MSLEDC, HJ88MSLEDC, J100STLEND, J100STLERC, J100STLETS
0436313
0436313 PISTON & PIN, 0.030 in. o.s. (stbd)
BJ115ELEDR, BJ115ELEUA, BJ115GLECM, BJ115PLEEM, BJ150ELEDB, BJ150ELEUC, BJ175EXEDB, BJ175EXEUC, BJ90ELEDR, BJ90ELEUA, BJ90PLEEB, BJ90SLECM, J100WPLEEC, J100WQLECS, J105WELEEN, J105WRLEES, J105WRLSIF, J115ELEOC, J150ELARA, J150ELATG, J150ELEOM, J150WT
0436312
0436312 PISTON & PIN, 0.030 in. o.s. (port)
BJ115ELEDR, BJ115ELEUA, BJ115GLECM, BJ115PLEEM, BJ150ELEDB, BJ150ELEUC, BJ175EXEDB, BJ175EXEUC, BJ90ELEDR, BJ90ELEUA, BJ90PLEEB, BJ90SLECM, J100WPLEEC, J100WQLECS, J105WELEEN, J105WRLEES, J105WRLSIF, J115ELEOC, J150ELARA, J150ELATG, J150ELEOM, J150WT
0436242
0436242 PISTON, Std., port
BJ115ELEDR, BJ115ELEUA, BJ115GLECM, BJ115PLEEM, BJ115PLSIE, BJ115PLSSB, BJ150ELECD, BJ150ELEDB, BJ150ELEUC, BJ175EXECD, BJ175EXEDB, BJ175EXEUC, BJ175PLEES, BJ175PLSIF, BJ175PLSSC, BJ90ELEDR, BJ90ELEUA, BJ90PLEEB, BJ90PLSID, BJ90PLSSE, BJ90SLECM, J100
0439520
0439520 PISTON, 0.020 in. O.S., stbd.
BJ115GLECM, BJ115PLEEM, BJ115PLSIE, BJ115PLSSB, BJ150ELECD, BJ175EXECD, BJ175PLEES, BJ175PLSIF, BJ175PLSSC, BJ90PLEEB, BJ90PLSID, BJ90PLSSE, BJ90SLECM, J100WPLEEC, J100WPLSIF, J100WPLSSR, J100WQLECS, J105WELEEN, J105WELSIF, J105WELSSC, J105WPLSTM, J1
0439027
0439027 PISTON, 0.020 in. O.S., port
BJ115GLECM, BJ115PLEEM, BJ115PLSIE, BJ115PLSSB, BJ150ELECD, BJ175EXECD, BJ175PLEES, BJ175PLSIF, BJ175PLSSC, BJ90PLEEB, BJ90PLSID, BJ90PLSSE, BJ90SLECM, J100WPLEEC, J100WPLSIF, J100WPLSSR, J100WQLECS, J105WELEEN, J105WELSIF, J105WELSSC, J105WPLSTM, J1