5032871 *PLATE, LOCK JOHNSON
BJ40PL4SOC, BJ40PL4SRS, BJ50PL4SOC, BJ50PL4SRS, BJ60PL4SDM, BJ60PL4SOA, BJ60PL4SRR, BJ70PL4SDM, BJ70PL4SOA, BJ70PL4SRR, J40PL4STC, J50PL4STC
PLATE
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Compatible models:
BRP JOHNSON entire parts catalog list:
- STEERING ARM KIT » 5032871
- TILLER UPGRADE KIT
BJ50PL4SOC, J50PL4SOB 2005
BJ50PL4SRS, J50PL4SRM 2004
BJ60PL4SDM, J60PL4SDM 2006
BJ60PL4SOA, J60PL4SOA 2005
BJ60PL4SRR, J60PL4SRR 2004
BJ70PL4SDM, J70PL4SDM 2006
BJ70PL4SOA, J70PL4SOA 2005
BJ70PL4SRR, J70PL4SRR 2004
J40PL4STC 2003
J50PL4STC 2003
Information:
Introduction
A closed crankcase breather cold-weather kit is available and is required for areas where the machines operate in an ambient temperature is below −18° C (−0.4° F). This Special Instruction provides the installation procedure for the 466-1957 CCV Heater Kit .For SSL, MTL, and CTL that operate in ambient temperatures of -32C (-18F) or colder the 452-0239 Cover Kit must also be installed in order to cover the lower area of the rear door. This rear door cover kit must be ordered separately. The CWL does not have a cover kit.Note: The rear door cover must be removed under the following conditions: The ambient temperatures are above -15°C (5°F), the engine temperature gauge indicates overheating, or the hydraulic oil temperature gauge indicates overheat. Note: 0W-40 engine oil is required for operating in temperatures −18° C (−0.4° F) and colder. Refer to the Operation and Maintenance Manual for this information. Usage of block heater and heavy-duty battery are also recommended.Note: The latest machine software is required, which will automatically elevate low idle in cold weather to increase the engine temperature. The latest software also has the appropriate minimum fan speed settings. The minimum fan speed must be calibrated. Refer to the last section of this document for this procedure. Note: A demand fan is required, this is a standard configuration for the SSL, MTL, and CTL. The demand fan is an option for the 910K and 914K. Refer to the last section of this document for the procedure. Note: Not performing the above, can result in freezing of the breather system and engine failure. Parts List
Table 1
466-1957 CCV Heater Kit    Installation Procedure
Illustration 1 g03725310
Cut the tie strap in order to disconnect the battery cable grommet from the ladder bracket. Then remove the bolt that retains the ladder bracket.
Remove the battery. Disassembly and Assembly, UENR2328, "Battery and Battery Cable - Separate and Connect"
Remove the air cleaner housing. Disassembly and Assembly, UENR2328, "Air Cleaner - Remove and Install"
Illustration 2 g03729315
Remove the air intake hose that attaches to tube assembly.
Illustration 3 g03557696
(1) Bolts
Remove the fan guard by removing bolts (1)
Illustration 4 g03557709
(2) Oil pressure switch (3) Drain hose
Disconnect oil pressure switch (2) and the drain hose (3) from the bottom of the breather canister.
Illustration 5 g03725341
(4) Clamp (5) Bolt (6) Tube Assembly (7) Clamp
Remove clamp (4) and then disconnect the hose from the tube. Remove bolt (5), clamp (7) and disconnect the tube assembly (6) from the hose.
Illustration 6 g03725346
(8) Tube Assembly (9) Tube (10) Clamps (11) Clamps
Remove two clamps (10). Discard tube assembly (8), tube (9) and two clamps (10) .
Remove clamps (11) and disconnect hoses from the breather canister. The hoses and clamps will be reused.
Illustration 7 g03725354
(12) Bolt
Remove bolt (12), and remove bracket with breather canister attached. The bracket and canister can be removed through the area where the battery is located. Discard the breather canister and the mounting bracket. Retain bolt (12) for reuse during the installation procedure.
Illustration 8 g03821031
(13) Bolts
The new canister will have an insulated cover bolted to the canister.
Illustration 9 g03821038
(14) Ladder bracket
A closed crankcase breather cold-weather kit is available and is required for areas where the machines operate in an ambient temperature is below −18° C (−0.4° F). This Special Instruction provides the installation procedure for the 466-1957 CCV Heater Kit .For SSL, MTL, and CTL that operate in ambient temperatures of -32C (-18F) or colder the 452-0239 Cover Kit must also be installed in order to cover the lower area of the rear door. This rear door cover kit must be ordered separately. The CWL does not have a cover kit.Note: The rear door cover must be removed under the following conditions: The ambient temperatures are above -15°C (5°F), the engine temperature gauge indicates overheating, or the hydraulic oil temperature gauge indicates overheat. Note: 0W-40 engine oil is required for operating in temperatures −18° C (−0.4° F) and colder. Refer to the Operation and Maintenance Manual for this information. Usage of block heater and heavy-duty battery are also recommended.Note: The latest machine software is required, which will automatically elevate low idle in cold weather to increase the engine temperature. The latest software also has the appropriate minimum fan speed settings. The minimum fan speed must be calibrated. Refer to the last section of this document for this procedure. Note: A demand fan is required, this is a standard configuration for the SSL, MTL, and CTL. The demand fan is an option for the 910K and 914K. Refer to the last section of this document for the procedure. Note: Not performing the above, can result in freezing of the breather system and engine failure. Parts List
Table 1
466-1957 CCV Heater Kit    Installation Procedure
Illustration 1 g03725310
Cut the tie strap in order to disconnect the battery cable grommet from the ladder bracket. Then remove the bolt that retains the ladder bracket.
Remove the battery. Disassembly and Assembly, UENR2328, "Battery and Battery Cable - Separate and Connect"
Remove the air cleaner housing. Disassembly and Assembly, UENR2328, "Air Cleaner - Remove and Install"
Illustration 2 g03729315
Remove the air intake hose that attaches to tube assembly.
Illustration 3 g03557696
(1) Bolts
Remove the fan guard by removing bolts (1)
Illustration 4 g03557709
(2) Oil pressure switch (3) Drain hose
Disconnect oil pressure switch (2) and the drain hose (3) from the bottom of the breather canister.
Illustration 5 g03725341
(4) Clamp (5) Bolt (6) Tube Assembly (7) Clamp
Remove clamp (4) and then disconnect the hose from the tube. Remove bolt (5), clamp (7) and disconnect the tube assembly (6) from the hose.
Illustration 6 g03725346
(8) Tube Assembly (9) Tube (10) Clamps (11) Clamps
Remove two clamps (10). Discard tube assembly (8), tube (9) and two clamps (10) .
Remove clamps (11) and disconnect hoses from the breather canister. The hoses and clamps will be reused.
Illustration 7 g03725354
(12) Bolt
Remove bolt (12), and remove bracket with breather canister attached. The bracket and canister can be removed through the area where the battery is located. Discard the breather canister and the mounting bracket. Retain bolt (12) for reuse during the installation procedure.
Illustration 8 g03821031
(13) Bolts
The new canister will have an insulated cover bolted to the canister.
Illustration 9 g03821038
(14) Ladder bracket
Parts plate JOHNSON:
5030808
5030808 PLATE, Trim relay
BJ40PL4SRS, BJ50PL4SRS, BJ60PL4SOA, BJ60PL4SRR, BJ60PL4STC, BJ70PL4SOA, BJ70PL4SRR, BJ70PL4STC, J40PL4SNF, J40PL4STC, J50PL4SNF, J50PL4STC, J60PL4SNF, J70FLTLECS, J70PL4SNF
5030824
5030824 PLATE, Neutral switch
BJ115L4SDA, BJ115L4SRC, BJ115L4STS, BJ140CX4DR, BJ140CX4SRS, BJ140L4SDR, BJ140PL4SRS, BJ25E4SDS, BJ25E4SUC, BJ25R4SDS, BJ25R4SUC, BJ25TE4SDS, BJ25TE4SUC, BJ40PL4SDR, BJ40PL4SOC, BJ40PL4SRS, BJ50PL4SDR, BJ50PL4SOC, BJ50PL4SRS, BJ60PL4SDM, BJ60PL4SOA,
5031107
5031107 PLATE
BJ115L4SRC, BJ115L4STS, BJ140CX4SRS, BJ140PL4SRS, BJ40PL4SDR, BJ40PL4SOC, BJ40PL4SRS, BJ50PL4SDR, BJ50PL4SOC, BJ50PL4SRS, BJ60PL4SDM, BJ60PL4SOA, BJ60PL4SRR, BJ60PL4STC, BJ70PL4SDM, BJ70PL4SOA, BJ70PL4SRR, BJ70PL4STC, BJ90PL4SRC, BJ90PL4STS, J115PL4S
5030724
5030724 PLATE, Impeller housing
BJ115L4SDA, BJ115L4SRC, BJ115L4STS, BJ140CX4DR, BJ140CX4SRS, BJ140L4SDR, BJ140PL4SRS, BJ60PL4SDM, BJ60PL4SOA, BJ60PL4SRR, BJ60PL4STC, BJ70PL4SDM, BJ70PL4SOA, BJ70PL4SRR, BJ70PL4STC, BJ90PL4SDA, BJ90PL4SRC, BJ90PL4STS, J115PL4SOR, J140CX4STS, J140PL4S
5031397
5031397 PLATE, SEAL SILENCER
BJ40PL4SDR, BJ40PL4SOC, BJ40PL4SRS, BJ50PL4SDR, BJ50PL4SOC, BJ50PL4SRS, J40PL4SNF, J40PL4STC, J50PL4SNF, J50PL4STC
5031295
5031295 PLATE, BREATHER
BJ40PL4SDR, BJ40PL4SOC, BJ40PL4SRS, BJ50PL4SDR, BJ50PL4SOC, BJ50PL4SRS, J40PL4SNF, J40PL4STC, J50PL4SNF, J50PL4STC
5031651
5031651 *PLATE
BJ40PL4SDR, BJ40PL4SOC, BJ40PL4SRS, BJ50PL4SDR, BJ50PL4SOC, BJ50PL4SRS, J40PL4SNF, J40PL4STC, J50PL4SNF, J50PL4STC
5032545
5032545 PLATE, Exhaust seal
BJ115L4SDA, BJ115L4SRC, BJ115L4STS, BJ140CX4DR, BJ140CX4SRS, BJ140L4SDR, BJ140PL4SRS, BJ200CX4DC, BJ200X4SDC, BJ225CX4DC, BJ225X4SDC, BJ60PL4SDM, BJ60PL4SOA, BJ60PL4SRR, BJ60PL4STC, BJ70PL4SDM, BJ70PL4SOA, BJ70PL4SRR, BJ70PL4STC, BJ90PL4SDA, BJ90PL4S