0777172 Primer JOHNSON
BJ10RHLSDA, BJ10RHLSOR, BJ115L4SDA, BJ140CX4DR, BJ140L4SDR, BJ200CX4DC, BJ200X4SDC, BJ225CX4DC, BJ225X4SDC, BJ25E4SDS, BJ25E4SUC, BJ25R4SDS, BJ25R4SUC, BJ25TE4SDS, BJ25TE4SUC, BJ40PL4SDR, BJ40PL4SOC, BJ50PL4SDR, BJ50PL4SOC, BJ60PL4SDM, BJ60PL4SOA, BJ
Primer
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Compatible models:
BJ10RHLSDA
BJ10RHLSOR
BJ115L4SDA
BJ140CX4DR
BJ140L4SDR
BJ200CX4DC
BJ200X4SDC
BJ225CX4DC
BJ225X4SDC
BJ25E4SDS
BJ25E4SUC
BJ25R4SDS
BJ25R4SUC
BJ25TE4SDS
BJ25TE4SUC
BJ40PL4SDR
BJ40PL4SOC
BJ50PL4SDR
BJ50PL4SOC
BJ60PL4SDM
BJ60PL4SOA
BJ70PL4SDM
BJ70PL4SOA
BJ90PL4SDA
J10BL4SUM
J10EL4SDA
J10EL4SOR
J10R4SDM
J10R4SUB
J10RL4SDM
J10RLSUR
J10TBL4SDE
J10TBL4SUD
J10TE4SDM
J115GLSDE
J115GLSOB
J115PL4SOR
J115PLSDA
J115PLSOR
J115PXSDA
J115PXSOR
J115WPLSOC
J140CX4SOR
J140PL4SOR
J140PX4SOR
J150CXSDE
J150CXSOB
J150GLSDE
J150GLSOB
J150MLSOR
J150PLSDD
J150PLSOE
J150PXSDD
J150PXSOE
J15EL4SDC
J15EL4SOS
J15EL4SUR
J15R4SDM
J15R4SUB
J15RL4SDM
J15RLSDR
J15RLSOC
J15RLSUA
J15TE4SDM
J15TE4SUB
J175CXSDE
J175CXSOB
J175GLSDE
J175GLSOB
J175MXSOR
J175PLSDD
J175PLSOE
J175PXSDD
J175PXSOE
J200CX4SOC
J200PX4SOC
J225CX4SOC
J225PX4SOC
J25ELSOB
J25GTESOC
J25PL4SOC
J25RLSOA
J25WRLSOB
J2R4SDS
J2R4SUC
J30ELSOD
J30PL4SDR
J30PL4SOC
J30PL4SUA
J30RLSOD
J30TEL4SDR
J30TEL4SUA
J3RSDE
J40PLSOC
J40RLSOC
J4R4SDA
J4R4SOR
J4R4SUM
J50PLSOC
J55APRLSOM
J55MLSOR
J55WRLSOE
J5R4SDA
J5R4SOR
J5R4SUM
J6R4SDC
J6R4SOS
J6R4SUR
J6RLSOC
J8RLSOR
J90GLSDE
J90GLSOB
J90PL4SOR
J90PLSDM
J90PLSOA
J90PXSDR
J90PXSOC
JOHNSON
BRP JOHNSON entire parts catalog list:
- PAINT » 0777172
BJ115L4SDA, BJ115PX4SDA, J115PL4SDA, J115PX4SDA 2006
BJ140CX4DR, J140CX4SDA 2006
BJ140L4SDR, BJ140X4SDR, J140PL4SDA, J140PX4SDA 2006
BJ200CX4DC 2006
BJ200X4SDC 2006
BJ225CX4DC 2006
BJ225X4SDC 2006
BJ25E4SDS, BJ25EL4SDS, J25E4SDC, J25EL4SDC 2006
BJ25E4SUC, BJ25EL4SUC, J25E4SUR, J25EL4SUR 2007
BJ25R4SDS, BJ25RL4SDS, J25R4SDC, J25RL4SDC 2006
BJ25R4SUC, BJ25RL4SUC, J25R4SUR, J25RL4SUR 2007
BJ25TE4SDS, BJ25TEL4SDS, J25TE4SDC, J25TEL4SDC 2006
BJ25TE4SUC, BJ25TL4SUC, J25TE4SUR, J25TEL4SUR 2007
BJ40PL4SDR, J40PL4SDE 2006
BJ40PL4SOC, J40PL4SOB 2005
BJ50PL4SDR, J50PL4SDE 2006
BJ50PL4SOC, J50PL4SOB 2005
BJ60PL4SDM, J60PL4SDM 2006
BJ60PL4SOA, J60PL4SOA 2005
BJ70PL4SDM, J70PL4SDM 2006
BJ70PL4SOA, J70PL4SOA 2005
BJ90PL4SDA, BJ90PX4SDA, J90PL4SDA, J90PX4SDA 2006
J10BL4SUM, J10EL4SUM 2007
J10EL4SDA 2006
J10EL4SOR, J10R4SOA, J10RL4SOA, J10TBL4SOB, J10TE4SOA, J10TEL4SOA 2005
J10R4SDM 2006
J10R4SUB, J10RL4SUB 2007
J10RL4SDM 2006
J10RLSUR, J10RSUR 2007
J10TBL4SDE 2006
J10TBL4SUD, J10TE4SUB, J10TEL4SUB 2007
J10TE4SDM, J10TEL4SDM 2006
J115GLSDE 2006
J115GLSOB 2004,2005
J115PL4SOR, J115PX4SOR 2005
J115PLSDA 2006
J115PLSOR 2004,2005
J115PXSDA 2006
J115PXSOR 2004,2005
J115WPLSOC 2004,2005
J140CX4SOR 2005
J140PL4SOR 2005
J140PX4SOR 2005
J150CXSDE 2006
J150CXSOB 2004,2005
J150GLSDE 2006
J150GLSOB 2004,2005
J150MLSOR, J150MXSOR 2004,2005
J150PLSDD 2006
J150PLSOE 2004,2005
J150PXSDD 2006
J150PXSOE 2004,2005
J15EL4SDC 2006
J15EL4SOS, J15R4SOA, J15RL4SOA, J15TE4SOA, J15TEL4SOA 2005
J15EL4SUR 2007
J15R4SDM 2006
J15R4SUB, J15RL4SUB 2007
J15RL4SDM 2006
J15RLSDR, J15RSDR, J15RTSDC 2006
J15RLSOC, J15RSOC, J15RTSOS, J15WRLSOB, J15WRSOB 2005
J15RLSUA, J15RSUA, J15RTSUR 2007
J15TE4SDM, J15TEL4SDM 2006
J15TE4SUB, J15TEL4SUB 2007
J175CXSDE 2006
J175CXSOB 2004,2005
J175GLSDE 2006
J175GLSOB 2004,2005
J175MXSOR 2004,2005
J175PLSDD 2006
J175PLSOE 2004,2005
J175PXSDD 2006
J175PXSOE 2004,2005
BJ200CX4O, J200CX4SOC 2004,2005
BJ200X4SO, J200PX4SOC 2004,2005
BJ225CX4O, J225CX4SOC, J225CZ4SOS 2004,2005
BJ225X4SO, J225PX4SOC, J225PZ4SOS 2004,2005
J25ELSOB 2005
J25GTESOC, J25TELSOM, J25TESOM 2005
J25PL4SOC, J25TEL4SOC 2005
J25RLSOA, J25RSOA 2005
J25WRLSOB, J25WRSOB 2005
J2R4SDS 2006
J2R4SUC 2007
J30ELSOD 2005
J30PL4SDR 2006
J30PL4SOC, J30TEL4SOC 2005
J30PL4SUA 2007
J30RLSOD, J30RSOD 2005
J30TEL4SDR 2006
J30TEL4SUA 2007
J3RSDE 2006
J40PLSOC 2005
J40RLSOC, J40RSOC 2005
J4R4SDA, J4RL4SDA 2006
J4R4SOR, J4RL4SOR 2005
J4R4SUM, J4RL4SUM 2007
J50PLSOC 2005
J55APRLSOM 2005
J55MLSOR 2005
J55WRLSOE, J55WRYSOB 2005
J5R4SDA, J5RL4SDA 2006
J5R4SOR, J5RL4SOR 2005
J5R4SUM, J5RL4SUM 2007
J6R4SDC, J6RL4SDC 2006
J6R4SOS, J6RL4SOS 2005
J6R4SUR, J6RL4SUR 2007
J6RLSOC, J6RSOC 2005
J8RLSOR, J8RSOR 2005
J90GLSDE 2006
J90GLSOB 2004,2005
J90PL4SOR, J90PX4SOR 2005
J90PLSDM 2006
J90PLSOA 2004,2005
Information:
Table 1
Diagnostic Codes Table    
Code and Description     Conditions which Generate this Code     System Response    
91-8 Throttle Position Sensor abnormal frequency, pulse width, or period     The Electronic Control Module (ECM) detects an incorrect duty cycle on the throttle signal. The duty cycle is less than 40 percent or the duty cycle is greater than 61 percent.     The code is logged. The ECM flags the throttle position as invalid data and a default value of zero percent is used. The engine speed is limited to low idle.    The throttle position sensor provides the throttle signal to the ECM. The throttle position sensor is mounted to a pedal assembly that allows the operator to control the speed of the engine. The geometry of the pedal assembly controls both the travel of the sensor and the range of the output signal. The throttle position sensor cannot be adjusted.The output from the throttle position sensor is a Pulse Width Modulated PWM signal that varies with the position of the throttle pedal. The throttle position sensor produces a minimum duty cycle in the released position and a maximum duty cycle in the fully depressed position. When the pedal is released, the ECM translates the sensor's output signal to a throttle position of 0 percent. When the pedal is fully depressed, the ECM translates the output signal to a throttle position of 100 percent.The throttle position sensor is powered by 8.0 0.4 VDC that is provided by the ECM. A digital return for the sensor is also provided by the ECM.The ECM uses an automatic calibration function that allows the ECM to minimize the deadband of the sensor. The automatic calibration function assumes a range of PWM duty cycle at powerup. If the duty cycle of the sensor exceeds this initial range, the automatic calibration function adjusts the limits of the duty cycle in order to adjust for the new range.
Illustration 1 g01395896
Schematic for the throttle position sensorTest Step 1. Inspect the Electrical Connectors and the Wiring
Remove electrical power from the ECM.
Illustration 2 g01139425
ECM (1) J1/P1 connectors (2) J2/P2 connectors
Thoroughly inspect the J1/P1 ECM connector and the J2/P2 ECM connector. Inspect all of the connectors that are associated with the circuit.Refer to Troubleshooting, "Electrical Connectors - Inspect" for details.
Illustration 3 g01824035
P1 ECM connector (P1-35) + 8 V digital supply (P1-29) Digital return
Illustration 4 g01891575
P2 ECM connector (P2-24) Throttle position
Illustration 5 g01159881
Connector for the throttle position sensor (A) +8 V supply (B) Digital return (C) Throttle position
Perform a 45 N (10 lb) pull test on each of the wires in the circuit.
Check the allen head screw from each ECM connector for the proper torque. Refer to Troubleshooting, "Electrical Connectors - Inspect" for the correct torque value.
Check the harness and the wiring for abrasion and for pinch points.Expected Result:All of the connectors, pins and sockets are completely coupled and/or inserted and the harness and wiring are free of corrosion, of abrasion and of pinch points.Results:
OK - The harness and connectors appear to be OK. Proceed to Test Step 2.
Not OK - The connectors and/or wiring are not OK.Repair: Repair the connectors or wiring and/or replace the connectors or wiring. Ensure that all of the seals are properly in place and ensure that the connectors are completely coupled.Verify that the repair eliminates the problem.STOPTest Step 2. Inspect the Throttle Pedal Assembly
Inspect the throttle pedal assembly for components that are loose, bent, missing, or worn.
Slowly depress the pedal and release the pedal.Expected Result:The throttle pedal assembly operates smoothly without excessive drag. The pedal springs back smoothly to the low idle position without assistance.Results:
OK - The throttle pedal assembly functions properly. Proceed to Test Step 3.
Not OK - The throttle pedal assembly is in poor repair.Repair: Repair the throttle pedal assembly or replace the throttle pedal assembly, as required.STOPTest Step 3. Check the Status for "Throttle Position"
Connect Caterpillar Electronic Technician (ET) to the service tool connector.
Restore electrical power to the ECM.
Observe the status for "Throttle Position" on Cat ET while you operate the throttle pedal through the entire range of travel.Expected Result:The status is zero percent when the throttle pedal is released. The status progressively increases to 100 percent when the throttle pedal is fully depressed.Results:
OK - The throttle position sensor is working properly.Repair: There may be an intermittent electrical problem with the harness or the connectors. Refer to Troubleshooting, "Electrical Connectors - Inspect" if the problem is intermittent.STOP
Not OK - The throttle position that is displayed on Cat ET does not correspond to the movement of the throttle pedal. Proceed to Test Step 4.Test Step 4. Check the Supply Voltage at the Sensor
Remove electrical power from the ECM.
Disconnect the connector for the throttle position sensor.
Restore electrical power to the ECM.
Measure the voltage across terminal A (+8 V supply) and terminal B (digital return) on the harness side of the connector.
Remove electrical power from the ECM.Expected Result:The supply voltage measures 8.0 0.4 VDC at the sensor connector.Results:
OK - The correct voltage is measured at the sensor connector. The sensor is receiving the correct supply voltage. Proceed to Test Step 5.
Not OK - The voltage is not correct at the sensor connector. The sensor is not receiving the correct supply voltage. Proceed to Test Step 7.Test Step 5. Check the Duty Cycle at the Sensor
Install a 7X-6370 Adapter Cable As (3-PIN BREAKOUT) at the connector for the throttle position sensor.
Remove the signal wire from terminal C of the connector for the throttle position sensor. Remove the wire from the harness side of the connector.
Restore electrical power to the ECM.
Measure the duty cycle
Parts primer JOHNSON:
0174511
0174511 PRIMER BULB ASSY. KIT
AM55RSLD, BJ10EEDD, BJ10FAEDC, BJ10FAEUR, BJ10FDLECM, BJ10FDLEDR, BJ10FDLEUA, BJ10RELEUS, BJ130PLSSS, BJ135PLSIF, BJ15EEDS, BJ15FAEDR, BJ15FAEUA, BJ15FDLECM, BJ15RELEUC, BJ20SEECB, BJ20SEEDA, BJ20SEEUM, BJ20SRECB, BJ20SREDA, BJ20SREUM, BJ25ARECA, BJ2
0398793
0398793 PRIMER PUMP ASSY.
AM55RSLD, HJ45RCLEDS, HJ45RCLEUC, HJ55RSLC, HJ55RSLW, J40AELCCS, J40WREES, J40WRLSIR, J40WRLSSC, J45RCE, J45RCEIA, J45RCENM, J45RCEOD, J45RCERE, J45RCESR, J45RCETB, J50BECCS, J55APRL, J55APRLSOM, J55APRLSRA, J55MLSOR, J55MLSRC, J55MRL, J55RSLG, J55RW
0432142
0432142 PRIMER PUMP ASSY.
BJ20SRECB, BJ20SREDA, BJ20SREUM, BJ25BAECM, BJ25BAEDR, BJ25BAEUA, BJ30BAECS, BJ30BAEDE, BJ30BAEEC, BJ30BAEUD, BJ40EECR, BJ40EEDS, BJ40EEEA, BJ40EEUC, BJ40ELSIF, BJ40ELSSM, BJ50BEEDS, BJ50EEER, BJ50ELSIF, BJ50ELSSA, BJ50ESECC, BJ50RLEUC, HJ15KCF, HJ15
0176444
0176444 PRIMER BULB ASSY.
J105WELEEN, J105WELSIF, J105WELSSC, J105WPLSTM, J105WRLEES, J105WRLSIF, J105WRLSSC, J115WPLSOC, J115WPLSRS, SJ105RWLH, SJ105RWLH, SJ105WELV, SJ105WELV, SJ125RWYN
0176853
0176853 PRIMER BULB & HOSE KIT
J105WELEEN, J105WELSIF, J105WELSSC, J105WPLSTM, J105WRLEES, J105WRLSIF, J105WRLSSC, J115WPLSOC, J115WPLSRS, SJ105RWLH, SJ105RWLH, SJ105WELV, SJ105WELV, SJ125RWYN
0775638
0775638 *PRIMER BULB KIT
BJ25E4SDS, BJ25R4SDS, BJ25TE4SDS, J25ELSNF, J25ELSOB, J25ELSRM, J25ELSTA, J25GTESOC, J25GTESRS, J25PL4SOC, J25PL4SRS, J25RLSNF, J25RLSOA, J25RLSRR, J25RLSTC, J25RTSOS, J25TELSNF, J25TELSTR, J25WRLSOB, J25WRLSRM, J30ELSNF, J30ELSOD, J30ELSRE, J30ELSTB
5005606
5005606 PRIMER PUMP Assy
J30MLSRC, J30MLSTS, J55APRL, J55APRLSOM, J55APRLSRA, J55MLSOR, J55MLSRC, J55MRL