0385984 JOHNSON REWIND STARTER ASSY.

Too Much Oil Consumption
Oil Leakage On Outside Of Engine
Check for leakage at the seals at each end of the crankshaft. Look for leakage at the oil pan gasket and all lubrication system connections. Look for any oil that may be leaking from the crankcase breather. This can be causes by combustion gas leakage around the pistons. A dirty crankcase breather will cause high pressure in the crankcase. A dirty crankcase breather will cause the gaskets and the seals to leak.Oil Leakage Into Combustion Area Of Cylinders
Oil leakage into the combustion area of the cylinders can be the cause of blue smoke. There are several possible ways for oil leakage into the combustion area of the cylinders:
Oil leakage between worn valve guides and valve stems
worn pistons or damaged pistons
worn piston rings
dirty oil return holes in the piston
Incorrect installation of the compression ring and/or the intermediate ring
Oil leakage past the seal rings in the impeller end of the turbocharger shaftToo much oil consumption can also be the result if oil with the wrong viscosity is used. Oil with a thin viscosity can be caused by fuel leakage into the crankcase, or by increased engine temperature.Measuring Engine Oil Pressure
The engine oil pressure can be measured with the electronic service tool. The electronic service tool will also measure restrictions in the oil filter.
Illustration 1 g00293196
1U-5470 Engine Pressure Group
Be sure that the engine is filled to the correct level with SAE 10W-30 oil. The information in the engine oil pressure graph is invalid for other oil viscosities.
Illustration 2 g00555943
Oil Manifold On Right Side Of Engine (1) Pressure test location
Illustration 3 g00557603
Oil Pressure Gauge Connection On Left Side Of Engine (2) Pressure test location
Connect the 1U-5470 Engine Pressure Group to the main oil manifold at location (1) .
Obtain the normal operating temperature of the engine by operating the engine.
Keep the oil temperature constant with the engine at the rated rpm, and read the pressure gauge.Note: The engine oil temperature should not exceed115°C (239°F).
Locate the point that intersects the lines for the engine rpm and for the oil pressure on the engine oil pressure graph.
Illustration 4 g00293198
Engine Oil Pressure Graph
The results must fall within the "ACCEPTABLE" range on the chart. A problem exists when the results fall within the "NOT ACCEPTABLE" range on the chart. The problem needs to be corrected. Engine failure or a reduction in engine life can be the result if engine operation is continued with oil manifold pressure outside this range.Note: A record of engine oil pressure can be used as an indication of possible engine problems or damage. A possible problem could exist if the oil pressure suddenly increases or decreases 70 kPa (10 psi) and the oil pressure is in the "ACCEPTABLE" range. The engine should be inspected and the problem should be corrected.Oil Pressure Is Low
Crankcase Oil Level
Check the level of the oil in the crankcase. Add oil if oil is needed. It is possible for the oil level to be too far below the oil pump supply tube. This will cause the oil pump not to have the ability to supply enough lubrication to the engine components.The Oil Pump Does Not Work Correctly
The inlet screen of the supply tube for the oil pump can have a restriction. This restriction will cause cavitation and a loss of oil pressure. Air leakage in the supply side of the oil pump will also cause cavitation and loss of oil pressure. If the bypass valve for the oil pump is held in the open position, the lubrication system can not reach the maximum pressure. Oil pump gears that have too much wear will cause a reduction in oil pressure.Oil Filter Bypass Valve
If the bypass valve for one or more of the oil filters is held in the open position due to a restriction, a reduction in the oil pressure can be the result. Remove each bypass valve and clean each bypass valve in order to correct this problem. You must also clean each bypass valve bore. Install new Caterpillar oil filters. New filters will prevent more debris from causing this problem.Too Much Clearance At Engine Bearings Or Open Lubrication System
Components that are worn and components that have too much bearing clearance can cause low oil pressure. Low oil pressure can also be caused by an oil line or an oil passage that is open, broken, or disconnected.Piston Cooling Jets
When the engine is operating, the piston cooling jets direct oil toward the bottom of the piston in order to cool the piston. This also provides lubrication for the piston pin. If a piston cooling jet is broken, plugged, or installed incorrectly, a seizure of the piston will occur quickly.Oil Pressure High
Oil pressure will be high if the bypass valve for the oil pump can not move from the closed position.Too Much Bearing Wear
When some components of the engine show bearing wear in a short time, the cause can be a restriction in an oil passage.An indicator for the oil pressure may show that there is enough oil pressure, but a component is worn due to a lack of lubrication. In such a case, look at the passage for the oil supply to the component. A restriction in an oil supply passage will not allow enough lubrication to reach a component. This will result in early wear.Increased Oil Temperature
Look for a restriction in the oil passages of the oil cooler. The oil temperature may be higher than the normal oil temperature when the engine is operating. In such a case, the oil cooler may have a restriction. The oil pressure of the engine will not get low just because the oil cooler has a restriction.Determine if the oil cooler bypass valve is being held in the open position. This condition will allow the oil through the valve instead of the oil cooler. The oil temperature will increase.Indicators For Oil Pressure
An oil pres