0379542 SAFETY SWITCH ASSY. JOHNSON
100ESL71A, 115ESL69E, 115ESL70D, 125ESL71C, 33E69A, 33E69A, 33E70M, 33E70M, 40E69R, 40E70A, 40E71B, 40ES69R, 40ES70A, 40R69R, 40R70A, 50ES71S, 55ES69A, 60ES70B, 60ES71C, 85ESL69E, 85ESL70B, 85ESL71A, RD-30A, RDS-30A, RK-30A, RX-16M, TR-10R
SAFETY
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BRP JOHNSON entire parts catalog list:
- CYLINDER & CRANKCASE » 0379542
115ESL70D 1970
125ESL71C 1971
33E69A, 33EL69A, 33R69A, 33RL69A 1969
33E69A, 33EL69A, 33R69A, 33RL69A 1969
33E70M, 33EL70M, 33R70M, 33RL70M 1970
33E70M, 33EL70M, 33R70M, 33RL70M 1970
40E69R, 40EL69R 1969
40E70A, 40EL70A 1970
40E71B, 40E71G, 40EL71B, 40EL71G, 40R71B, 40R71G, 40RL71B, 40RL71G 1971
40ES69R, 40ESL69R 1969
40ES70A, 40ESL70A 1970
40R69R, 40RL69R 1969
40R70A, 40RL70A 1970
50ES71S, 50ESL71S 1971
55ES69A, 55ES69C, 55ESL69A, 55ESL69C 1969
60ES70B, 60ES70D, 60ESL70B, 60ESL70D 1970
60ES71C, 60ES71E, 60ESL71C, 60ESL71E 1971
85ESL69E, 85ESL69M, 85ESL69S 1969
85ESL70B, 85ESL70D 1970
85ESL71A, 85ESL71H 1971
RD-30A, RD-30D, RD-30S, RDL-30A, RDL-30D, RDL-30S 1968
RDS-30A, RDS-30C, RDS-30D, RDS-30S, RDSL-30A, RDSL-30C, RDSL-30D, RDSL-30S 1968
RK-30A, RK-30C, RK-30D, RKL-30A, RKL-30C, RKL-30D 1968
RX-16M, RX-16R, RXE-16M, RXE-16R, RXEL-16M, RXEL-16R, RXL-16M, RXL-16R 1968
TR-10R, TR-10S, TRL-10R, TRL-10S 1968
Information:
Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     138-7573     Link Brackets     2    Start By:
Remove the fan. Refer to Disassembly and Assembly, "Fan - Remove and Install".
Personal injury can result from hydraulic oil pressure and hot oil.Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.
Personal injury can result from hot coolant, steam and alkali.At operating temperature, engine coolant is hot and under pressure. The radiator and all lines to heaters or the engine contain hot coolant or steam. Any contact can cause severe burns.Remove filler cap slowly to relieve pressure only when engine is stopped and radiator cap is cool enough to touch with your bare hand.Do not attempt to tighten hose connections when the coolant is hot, the hose can come off causing burns.Cooling System Conditioner contains alkali. Avoid contact with skin and eyes.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide"for tools and supplies to collect and contain fluids in Caterpillar machines.Dispose of all fluids according to local regulations.
Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system.
Drain the coolant from the cooling system into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual for the correct procedure.
Illustration 1 g01382564
Remove bolts (1) .
Illustration 2 g01382567
Remove bolts (2) and move water separator (3) out of the way.
Illustration 3 g01382568
Disconnect hose assemblies (6) from hydraulic filter assembly (5). Remove bolts (4) and hydraulic filter assembly (5) .
Illustration 4 g01382571
Loosen clamp (7) and disconnect hose (8) from radiator and hydraulic oil cooler (9) .
Disconnect hose assembly (10) from radiator and hydraulic oil cooler (9) .
Illustration 5 g01382572
Loosen clamp (11) and disconnect hose (12) from radiator and hydraulic oil cooler (9) .
Loosen clamp (14) and disconnect hose (13) from radiator and hydraulic oil cooler (9) .
Illustration 6 g01382574
Illustration 7 g01382633
Attach a suitable lifting device and Tooling (A) to radiator and hydraulic oil cooler (9) .
Remove bolts (15) from both sides of radiator and hydraulic oil cooler (9). Remove radiator and hydraulic oil cooler (9) from the machine. The weight of radiator and hydraulic oil cooler (9) is approximately 24 kg (54 lb).Installation Procedure
Table 2
Parts safety JOHNSON:
0379538
0379538 SAFETY SWITCH LEAD
33E69A, 33E69A, 33E70M, 33E70M, 40E69R, 40E70A, 40E71B, 40E72E, 40ES69R, 40ES70A, 40R69R, 40R70A, RD-30A, RDS-30A, RK-30A, RX-16M