0115213 SCREW, Motor cover to powerhead JOHNSON
BJ2REDE, BJ2REUD, BJ3ROEDE, BJ3ROEUD, HJ2DRETC, HJ3REIC, HJ3RENR, HJ3RETC, J2RECS, J2REEC, J2ROEOB, J2RTSIA, J2RTSSR, J2WREES, J2WRSIR, J2WRSSC, J3REEC, J3ROECS, J3ROEOB, J3RSDE, J3RSNF, J3RSOD, J3RSRE, J3RSTB, J3RTLSIA, J3RTLSSR, J3WREES, J3WRSIR, J
SCREW
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BRP JOHNSON entire parts catalog list:
BJ2REUD, HJ2REUD, HJ2RSK, J2ROEUD 1997
BJ3ROEDE, HJ3ROEDE, HJ3RSA, J3ROEDE, SJ3ROEDE 1996
BJ3ROEUD, HJ3ROEUD, HJ3RSK, J3ROEUD, SJ3ROEUD 1997
HJ2DRERM, HJ2DRETC 1993,1994
HJ3REIC 1991
HJ3RENR 1992
HJ3RERM, HJ3RETC 1993,1994
J2RECS, J2RSS 1998
J2REEC 1999
J2ROEOB 1995
J2RTSIA, J2RTVSIA 2001
J2RTSSR 2000
J2WREES 1999
J2WRSIR 2001
J2WRSSC 2000
J3REEC, J3RLEEC 1999
J3ROECS, J3ROLECS, J3RSS 1998
J3ROEOB 1995
J3RSDE 2006
J3RSNF 2002
J3RSOD 2005
J3RSRE 2004
J3RSTB, J3RSTF 2003
J3RTLSIA, J3RTSIA, J3RTVSIA 2001
J3RTLSSR, J3RTSSR 2000
J3WREES 1999
J3WRSIR 2001
J3WRSSC 2000
Information:
12Jul2011
U-279
A-231
D-253
O-244
TM-17
Parts stock action only
PRODUCT IMPROVEMENT PROGRAM TO REMOVE AND INSPECT CERTAIN REMANUFACTURED CYLINDER PACKS AND CONNECTING RODS FOR 3500 HIGH DISPLACEMENT ENGINES FROM DEALER PARTS STOCK
7750 PI70395
When submitting claim for Parts Stock Action, Use the appropriate 99Z as the s/n, the appropriate Service Letter Program Number as the Part number in the Part Causing Failure field, "7751" as the Group Number, "56" as the Description Code.
The information supplied in this service letter may not be valid after the termination date of this program.Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
TERMINATION DATE
31Oct2011
PROBLEM
Edges of the oil hole in the crank and pin bores of the rod are deburred during the machining of the rod prior to the installation of the pin bushing. In some cases, burrs have not been completely removed from the edges of the hole and those burrs can break loose during engine operation causing rod bearing damage or failure. In other cases, the rigid edge of the oil hole damages the pin bushing when inserted and creates debris in the hole.
ACTION REQUIRED
1. Inspect the package date code label on the outside of the box of all 10R4029, 10R9224, 10R9258 and 10R9257 cylinder packs and 230-2516 and 10R4030 connecting rods in dealer parts stock. The first nine characters of the date code indicate the Day, Month, and Year. Determine if the date code is prior to M03D30Y11 (March 30, 2011).
- If the date code on the package IS prior to M03D30Y11 (March 30, 2011), proceed to Step 2.
- If the date code on the package IS NOT prior to M03D30Y11 (March 30, 2011), mark the outside of the package to indicate it has been inspected according to this program, PI7####, and return to dealer parts stock. No further action is required, the part may be used "as-is".
2. Dealers with ability to inspect the inventory with a boroscope that has a 4.7mm lens (or comparable) through the oil passage, proceed to Step 3.
Dealers without the ability to inspect the inventory with a boroscope that has a 4.7mm lens (or comparable) to fit through the oil passage, remove the part from dealer parts stock.
3. Inspect cylinder packs and connecting rods with a boroscope with a 4.7mm lens (or comparable) to fit through the oil passage. Image1 shows a boroscope view of the debris in the hole. Image2 illustrates a rod being inspected with a rigid lense. Flexible lenses also can be used.
-If no debris is present at the top of the oil passage, the part is acceptable to use. Mark the outside of the package to indicate the part has been inspected according to this program, PI7####, and return to dealer parts stock.
-If debris is present at the top of the oil passage, remove the part from dealer parts stock.
Image1
Image2
SERVICE CLAIM ALLOWANCES
Submit one claim for inventory inspection for the affected date codes for the cylinder packs and connecting rods.1.0 hour will be allowed for each cylinder pack or connecting rod that was inspected with a boroscope for the debris.
PARTS DISPOSITION
***** NACD *****
Hold all 10R4029, 10R9224, 10R9258 and 10R9257 cylinder packs and 230-2516 and 10R4030 connecting rods with a date code prior to M03D30Y11 (March 30, 2011) for a Parts Return Request (PRR). A Parts Return Request (PRR) will be issued to you through the Send-It-Back process after the claim is submitted. Make sure to list the service letter program number on the packing slip and include the closed work order paperwork.
***** EAME, LACD, and APD *****
Hold all 10R4029, 10R9224, 10R9258 and 10R9257 cylinder packs and 230-2516 and 10R4030 connecting rods with a date code prior to M03D30Y11 (March 30, 2011) for 30 days for a possible Parts Return Request (PRR). When returning the part, please label it with a blue warranty tag. Make sure to list the service letter program number on the packing slip and include the closed work order paperwork.
If a Parts Return Request (PRR) is not issued to you after 30 days through the Send-It-Back process, handle the parts in accordance with your warranty bulletin on warranty parts handling.
Parts screw JOHNSON:
0115551
0115553
0115555
0115555 SCREW, Coil mounting
BJ2REDE, BJ2REUD, BJ3ROEDE, BJ3ROEUD, HJ2DRETC, HJ3REIC, HJ3RENR, HJ3RETC, J2ROEOB, J3ROEOB
0115493
0115493 SCREW, Armature plate & coil assy.
BJ2REDE, BJ2REUD, BJ3ROEDE, BJ3ROEUD, HJ2DRETC, HJ3REIC, HJ3RENR, HJ3RETC, J2RECS, J2REEC, J2ROEOB, J2RTSIA, J2WREES, J2WRSIR, J3REEC, J3ROECS, J3ROEOB, J3RTLSIA, J3WREES, J3WRSIR
0115214
0115214 SCREW, Gearcase to exhaust housing
BJ2REDE, BJ2REUD, BJ3ROEDE, BJ3ROEUD, HJ2DRETC, HJ3REIC, HJ3RENR, HJ3RETC, J2RECS, J2REEC, J2ROEOB, J2RTSIA, J2RTSSR, J2WREES, J2WRSIR, J2WRSSC, J3REEC, J3ROECS, J3ROEOB, J3RSDE, J3RSNF, J3RSOD, J3RSRE, J3RSTB, J3RTLSIA, J3RTLSSR, J3WREES, J3WRSIR, J
0115222
0115222 SCREW, Steering handle to exhaust housing
BJ2REDE, BJ2REUD, BJ3ROEDE, BJ3ROEUD, HJ2DRETC, HJ3REIC, HJ3RENR, HJ3RETC, J2RECS, J2REEC, J2ROEOB, J2RTSIA, J2RTSSR, J2WREES, J2WRSIR, J2WRSSC, J3REEC, J3ROECS, J3ROEOB, J3RSDE, J3RSNF, J3RSOD, J3RSRE, J3RSTB, J3RTLSIA, J3RTLSSR, J3WREES, J3WRSIR, J
0115226
0115226 SCREW, Steering bracket
BJ2REDE, BJ2REUD, BJ3ROEDE, BJ3ROEUD, HJ2DRETC, HJ3REIC, HJ3RENR, HJ3RETC, J2RECS, J2REEC, J2ROEOB, J2RTSIA, J2RTSSR, J2WREES, J2WRSIR, J2WRSSC, J3REEC, J3ROECS, J3ROEOB, J3RSDE, J3RSNF, J3RSOD, J3RSRE, J3RSTB, J3RTLSIA, J3RTLSSR, J3WREES, J3WRSIR, J
0446032
0446032 SCREW, Intake to cylinder head
BJ10FAEDC, BJ10FAEUR, BJ5FRBECC, BJ5FRBEUS, BJ8FRBECA, BJ8FRBEDC, BJ8FRBEUR, HJ10FELECA, HJ6FRECA, HJ6FREUR, J3RSDE, J3RSNF, J3RSOD, J3RSRE, J3RSTB, J6R4SRC, J6R4STS, J8R4SRC, J8R4STS