0307878 SCREW,Long JOHNSON
33E69A, 33E69A, 33E70M, 33E70M, 40E69R, 40E70A, 40E71B, 40E72E, 40E73D, 40E74S, 40E75C, 40E76A, 40ES69R, 40ES70A, 40R69R, 40R70A, J40RSLR, J40RWCDB, J40RWCOM, J40RWCRA, RD-30A, RDS-30A, RK-30A, RX-16M
SCREW
Price: query
Rating:
Compatible models:
BRP JOHNSON entire parts catalog list:
33E69A, 33EL69A, 33R69A, 33RL69A 1969
33E70M, 33EL70M, 33R70M, 33RL70M 1970
33E70M, 33EL70M, 33R70M, 33RL70M 1970
40E69R, 40EL69R 1969
40E70A, 40EL70A 1970
40E71B, 40E71G, 40EL71B, 40EL71G, 40R71B, 40R71G, 40RL71B, 40RL71G 1971
40E72E, 40EL72E, 40R72E, 40RL72E 1972
40E73D, 40EL73D, 40R73D, 40RL73D 1973
40E74S, 40EL74S, 40R74S, 40RL74S 1974
40E75C, 40EL75C, 40R75C, 40RL75C 1975
40E76A, 40E76R, 40EL76A, 40EL76R, 40R76A, 40R76R, 40RL76A, 40RL76R 1976
40ES69R, 40ESL69R 1969
40ES70A, 40ESL70A 1970
40R69R, 40RL69R 1969
40R70A, 40RL70A 1970
J40RSLR, J40RSR, J40RWCTR, J40RWLCTR 1983
J40RWCDB, J40RWLCDB 1986
J40RWCOM, J40RWLCOM 1985
J40RWCRA, J40RWLCRA 1984
RD-30A, RD-30D, RD-30S, RDL-30A, RDL-30D, RDL-30S 1968
RDS-30A, RDS-30C, RDS-30D, RDS-30S, RDSL-30A, RDSL-30C, RDSL-30D, RDSL-30S 1968
RK-30A, RK-30C, RK-30D, RKL-30A, RKL-30C, RKL-30D 1968
RX-16M, RX-16R, RXE-16M, RXE-16R, RXEL-16M, RXEL-16R, RXL-16M, RXL-16R 1968
Information:
Table 1
Required Tools
Tool Part Number Part Description Qty
A 4C-4030 Thread Lock Compound 1
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01784893
Typical example
Ensure that the turbocharger is clean and free from damage. Inspect the turbocharger for wear. Refer to System Operation, Testing and Adjusting, "Turbocharger Inspect" for more information. If the turbocharger is worn, the complete turbocharger must be replaced.
Test wastegate actuator (20) for correct operation. Refer to System Operation, Testing and Adjusting, "Turbocharger Inspect". If the wastegate actuator is damaged or the wastegate actuator does not operate within the specified limits, the complete turbocharger must be replaced.
Illustration 2 g01782773
Clean the gasket surfaces of the exhaust manifold (1). If necessary, install studs (18) to the exhaust manifold. Tighten the studs to a torque of 18 N m (13 lb ft). Note: Support the exhaust manifold during installation of the turbocharger.
Install a new gasket (16) to exhaust manifold (1).
Position turbocharger (13) on exhaust manifold (1).
Install nuts (14). Tighten the nuts to a torque of 44 N m (32 lb ft).
Ensure that tube assembly (6) is clean and free from damage. Replace any damaged components.
Position a new gasket (15) and bolts (17) onto tube assembly (6).
Install tube assembly (6) to turbocharger (13). Tighten bolts (17) finger tight.
Install exhaust manifold (1) and the assembly of the turbocharger to the cylinder head. Refer to Disassembly and Assembly, "Exhaust Manifold - Remove and Install" for the correct procedure.
Remove the plug from oil inlet port (19). Refer to Illustration 1. Lubricate the turbocharger bearings with clean engine oil through the oil inlet port. Rotate the wheel of the compressor several times in order to lubricate the bearings.
Ensure that tube assembly (2) is clean and free from damage. Replace any damaged components.
Install banjo bolt (11) and new sealing washers (12) to tube assembly (2).
Illustration 3 g01780893
Install banjo bolt (7) and new sealing washers (9) to tube assembly (2).
Install tube assembly (2) to turbocharger (13). Tighten banjo bolt (11) finger tight. Refer to Illustration 2.
Tighten banjo bolt (7) to the cylinder block finger tight.
Position a new gasket (8) between the flange of tube assembly (6) and the cylinder block. Install bolts (10) finger tight.
Tighten banjo bolt (7) to a torque of 20 N m (14 lb ft). Tighten bolts (10) to a torque of 22 N m (16 lb ft).
Tighten banjo bolt (11) to a torque of 20 N m (14 lb ft). Tighten bolts (17) to a torque of 9 N m (80 lb in). Refer to Illustration 2.
Install bolt (3) for the tube clip to the cylinder block. Tighten bolt (3) to a torque of 44 N m (32 lb ft).
Install bolt (5) and spacer (4) for the tube clip to the cylinder block. Tighten bolt (5) to a torque of 44 N m (32 lb ft).
If the turbocharger has an exhaust elbow, install the exhaust elbow. Refer to Disassembly and Assembly, "Exhaust Elbow - Remove and Install".
Connect the exhaust pipe.
If the turbocharger has a remote wastegate solenoid, connect the hose to the actuator on the turbocharger. Connect the hose assembly for the wastegate solenoid to the tube assembly for the oil feed on the turbocharger. The hose assembly is secured with clips.
Connect the air outlet hose to turbocharger (13). If the engine has an air pipe, install the air pipe and install the gasket to the cylinder head. Apply Tooling (A) to the fasteners for the air pipe. Tighten the fasteners to a torque of 22 N m (16 lb ft).Tighten the hose clamps to a torque of 5 N m (44 lb in).Note: If the air outlet hose has a reflective heat shield, ensure that the reflective heat shield is installed toward the engine.
Connect the air inlet hose to turbocharger (13).
Parts screw JOHNSON:
0308742
0308742 SCREW,Thermostat cap
100ESL71A, 100ESL72R, 100ML79S, 115EL77S, 115ESL69E, 115ESL70D, 115ESL73M, 115ESL74B, 115ESL75E, 115ETZ78C, 115ML79R, 115TXL77S, 125ESL71C, 125ESL72R, 135ESL73M, 135ESL74B, 135ESL75E, 140ML77S, 140ML78C, 140ML79R, 150TL78S, 150TL79C, 175TL77S, 175TL7
0301858
0301858 SCREW
20R69B, 20R70C, 20R71S, 20R72R, 20R73A, 25E72R, 25E73A, 25E74M, 25E75B, 25E76E, 25E77S, 25E78C, 25E79R, 25R69B, 25R70C, 25R71S, 33E69A, 33E69A, 33E70M, 33E70M, 35E76G, 35E77C, 35E78R, 35E79A, 40E69R, 40E70A, 40E71B, 40E72E, 40E73D, 40E74S, 40E75C, 40
0303247
0303247 SCREW
115ESL69E, 33E69A, 33E69A, 33E70M, 33E70M, 40E69R, 40E70A, 40E71B, 40E72E, 40R69R, 40R70A, 85ESL69E, FD-22A, RD-30A, RDS-30A, RX-16M
0309942
0309942 SCREW,Mount to housing
20R69B, 20R70C, 20R71S, 20R72R, 20R73A, 25E72R, 25E73A, 25E74M, 25E75B, 25E76E, 25E77S, 25E78C, 25E79R, 25R69B, 25R70C, 25R71S, 33E69A, 33E69A, 33E70M, 33E70M, 35E76G, 35E77C, 35E78R, 35E79A, 40E71B, 40E72E, 40E73D, 40E74S, 40E75C, 40E76A, BJ20SEECB,
0311367
0311367 SCREW
33E69A, 33E69A, 33E70M, 33E70M, 40E71B, 40E72E, 40E73D, 40E74S, 40E75C, 40E76A, 40R69R, 40R70A, J40RSLR, J40RWCDB, J40RWCOM, J40RWCRA, RD-30A, RX-16M
0305009
0305009 SCREW,Clamp
100ESL71A, 100ESL72R, 100ML79S, 115EL77S, 115ESL69E, 115ESL70D, 115ESL73M, 115ESL74B, 115ESL75E, 115ETZ78C, 115ML79R, 125ESL71C, 125ESL72R, 135ESL73M, 135ESL74B, 135ESL75E, 140ML78C, 140ML79R, 150TL78S, 150TL79C, 175TL78C, 175TL79R, 200TL76S, 200TL78
0306490
0306490 SCREW
33E69A, 33E69A, 33E70M, 33E70M, 40E69R, 40E70A, 40E71B, 40E72E, 40E73D, 40ES69R, 40ES70A, 40R69R, 40R70A, RD-30A, RDS-30A, RK-30A, RX-16M
0305006
0305006 SCREW
33E69A, 33E69A, 33E70M, 33E70M, 40E69R, 40E70A, 40E71B, 40E72E, 40E73D, 40E74S, 40E75C, 40E76A, 40ES69R, 40ES70A, RDS-30A, RK-30A, RX-16M