0312495 SCREW,Baffle JOHNSON
CJ275TLCDC, CJ275TLCOS, CJ300TLCDC, CJ300TLCOS, J120TLCDC, J120TLCOS, J120TLCUR, J140TLCDC, J140TLCOS, J140TLCUA, J155WTLEIB, J155WTLENE, J185ESXESS, J185ESXW, J200CXCCR, J200CXCEA, J200CXESM, J200STLCDR, J200STLCUA, J225CLCUB, J225CXCCE, J225CXCED,
SCREW
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Compatible models:
CJ275TLCDC
CJ275TLCOS
CJ300TLCDC
CJ300TLCOS
J120TLCDC
J120TLCOS
J120TLCUR
J140TLCDC
J140TLCOS
J140TLCUA
J155WTLEIB
J155WTLENE
J185ESXESS
J185ESXW
J200CXCCR
J200CXCEA
J200CXESM
J200STLCDR
J200STLCUA
J225CLCUB
J225CXCCE
J225CXCED
J225CXESS
J225PTLCDA
J275CLCUR
J300CLCUR
J40RSLR
J40RWCDB
J40RWCOM
J40RWCRA
JOHNSON
BRP JOHNSON entire parts catalog list:
- IGNITION SYSTEM - 35 AMP » 0312495
CJ300TLCDC, CJ300TXCDC, J300TLCDC, J300TXCDC 1986
CJ300TLCOS, CJ300TXCOS, J300TLCOS, J300TXCOS 1985
J120TLCDC, J120TXCDC 1986
J120TLCOS, J120TXCOS 1985
J120TLCUR, J120TXCUR 1987
J140TLCDC, J140TXCDC 1986
J140TLCOS, J140TXCOS 1985
J140TLCUA, J140TXCUA 1987
J155WTLEIB, J155WTXEIB 1991
J155WTLENE, J155WTXENE 1992
J185ESXESS 1990
J185ESXW 1989
J200CXCCR, J200STLACM, J200STLCCM, J200TXCCR 1988
J200CXCEA, J200STLCEB, J200TXCEA, TJ200TXCEA 1989
J200CXESM, J200STLESE, J200TXESM, VJ200SLESE, VJ200TXESM 1990
J200STLCDR, J200TXCDS 1986
J200STLCUA, J200TXCUC 1987
J225CLCUB, J225CXCUB, J225PLCUB, J225PXCUB, J225TLCUB, J225TXCUB 1987
J225CXCCE, J225PLCCE, J225PXCCE, J225TLCCE, J225TXCCE 1988
J225CXCED, J225PLAED, J225PLCED, J225PXCED, J225TLAED, J225TLCED, J225TXCED 1989
J225CXESS, J225PLASS, J225PLESS, J225PXESS, J225TLASS, J225TLESS, J225TXESS, VJ225PLESS, VJ225PXESS, VJ225TLASS, VJ225TLESS, VJ225TXESS 1990
J225PTLCDA, J225PTXCDA, J225TLCDA, J225TXCDA 1986
J275CLCUR, J275CXCUR, J275PLCUR, J275PXCUR 1987
J300CLCUR, J300CXCUR, J300PLCUR, J300PXCUR 1987
J40RSLR, J40RSR, J40RWCTR, J40RWLCTR 1983
J40RWCDB, J40RWLCDB 1986
J40RWCOM, J40RWLCOM 1985
J40RWCRA, J40RWLCRA 1984
Information:
Table 1
Diagnostic Trouble Codes for High Coolant Temperature
J1939 Code CDL Code Code Description
(code descriptions may vary) Comments
110-15 E361 (1) Engine Coolant Temperature : High - least severe The engine coolant temperature has exceeded the trip point and the delay time has expired.
The code is logged.
110-16 E361 (2) Engine Coolant Temperature : High - moderate severity The engine coolant temperature has exceeded the trip point and the delay time has expired.
The code is logged.
110-0 E361 (3) Engine Coolant Temperature : High - most severe The engine coolant temperature has exceeded the trip point and the delay time has expired.
Engine power is derated.
The code is logged. Probable Causes
Diagnostic codes
Coolant level
Coolant temperature sensor
Radiator and hoses
Radiator cap and pressure relief valve
Water temperature regulator
Engine cooling fan
Quality of coolant
Coolant pump
NRS cooler
Cylinder head gasketRecommended Actions
Note: The procedures have been listed in order of probability. Complete the procedures in order.
Table 2
Troubleshooting Test Steps Values Results
1. Diagnostic Codes
A. Use the electronic service tool to check for diagnostic codes that relate to the temperature in the cooling system.
Diagnostic Codes
Result: Diagnostic codes are not present.
Return the unit to service.
Result: Diagnostic codes are present.
Proceed to Test Step 2.
2. Coolant Level
A. Check the coolant level.
Engine coolant level
Result: The engine coolant level is low.
Repair: Check the cooling system for leaks. Refer to Troubleshooting, "Coolant Level is Low" for additional information. Repair any leaks immediately.
Result: The engine coolant level is OK.
Proceed to Test Step 3.
3. Coolant Temperature Sensor
A. Compare the reading for the coolant temperature on the electronic service tool to the reading for the coolant temperature on a calibrated test gauge.
Coolant temperature sensor
Result: The temperature sensor is not accurate.
Repair: Troubleshoot the circuit and the coolant temperature sensor. Refer to Troubleshooting, "Sensor Signal (Analog, Passive) - Test".
Result: The temperature sensor is reading accurately.
Proceed to Test Step 4.
4. Radiator and Hoses
A. Check the radiator fins for dirt, debris, and/or damage.
B. Check for collapsed hoses and/or other restrictions.
C. Check the radiator for internal blockage.
Ensure that the radiator size is sufficient. An undersized radiator does not have enough area for the effective release of heat. An undersized radiator may cause the engine to run at a temperature that is higher than normal. The normal temperature depends on the ambient temperature.
Radiator and hoses
Result: The radiator fins are blocked or damaged.
Repair: Remove any dirt and/or debris and straighten any bent fins.
Result: The radiator has internal blockage.
Repair: Remove the blockage.
Result: The radiator fins are not damaged and the radiator does not have an internal blockage.
Proceed to Test Step 5.
5. Radiator Cap and Pressure Relief Valve
A. Pressure-test the cooling system. Refer to Systems Operation, Testing and Adjusting, "Cooling System" for the correct procedure.
B. Check that the seating surfaces of the pressure relief valve and the radiator cap are clean and undamaged.
C. Check operation of the pressure relief valve and/or the water temperature regulator.
Radiator cap
Result: The pressure relief valve and/or the water temperature regulator are not operating correctly.
Repair: Clean the components or replace the components.
Result: The pressure relief valve and/or the water temperature regulator are operating correctly.
Proceed to Test Step 6.
6. Water Temperature Regulator
A. Check the water temperature regulator for correct operation. Refer to Systems Operation, Testing and Adjusting, "Cooling System" for the proper procedure.
Water Temperature Regulator
Result: The water temperature regulator is not operating correctly.
Repair: Replace the water temperature regulator. Refer to Disassembly and Assembly, "Water Temperature Regulator - Remove and Install".
Result: The water temperature regulator is operating correctly.
Proceed to Test Step 7.
7. Engine Cooling Fan
A. Check that the cooling fan is operating correctly.
B. Check the engine cooling fan for damage.
Fan
Result: The cooling fan is not operating correctly.
Repair: Make sure that the cooling fan is being driven correctly. Make sure that the belt tensioner is operating correctly
Result: The fan is damaged.
Repair: Repair the fan or replace the fan, as necessary. Refer to Disassembly and Assembly, "Fan - Remove and Install".
Result: The fan is OK.
Proceed to Test Step 8.
8. Quality of Coolant
A. Check the quality of the coolant. Refer to the Operation and Maintenance Manual, "Refill Capacities and Recommendations - Coolant".
Coolant
Result: The coolant is not of an acceptable quality.
Repair: Drain and refill the coolant system with coolant of the correct quality. Refer to the Operation and Maintenance Manual, "Refill Capacities and Recommendations - Coolant".
Result: The coolant is of an acceptable quality.
Proceed to Test Step 9.
9. Inspection of the Coolant Pump
A. Inspect the impeller of the coolant pump for damage and/or erosion.
B. Make sure that the drive gear is not loose on the drive shaft of the coolant pump.
Coolant pump
Result The coolant pump is damaged or not operating correctly.
Repair: If necessary, replace the coolant pump. Refer to Disassembly and Assembly, "Water Pump - Remove" and Disassembly and Assembly, "Water Pump - Install".
Result The coolant pump is not damaged and the pump is operating correctly.
Proceed to Test Step 10.
10. NRS Cooler
A. Switch off the engine and allow the engine to cool to below normal working temperature. Remove the pressure cap for the coolant system. Perform a leak test on the cooling system and the NRS cooler. Refer to Systems Operation, Testing and Adjusting, "Cooling System - Test". Refer to the subsection "Testing The Radiator And Cooling System For Leaks".
NRS cooler
Result: The leak test fails.
Repair: Check the NRS cooler. Perform a leak test on the NRS cooler. Refer to Systems Operation, Testing and Adjusting, "Exhaust Cooler (NRS) - Test".
If necessary, install a replacement NRS cooler. Confirm that the fault has been eliminated.
Result: The leak test is passed.
Proceed to Test Step 11.
11. Cylinder Head and Gasket
A. Remove the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head - Remove" for the correct procedure. Inspect the cylinder head gasket for faults and any signs of leakage.
B. Check the cylinder head for flatness. Refer to Systems Operation, Testing and Adjusting, "Cylinder Head - Inspect" for the correct procedure.
C. Check the mating face of the cylinder head for faults and signs of leakage. If a fault is found, replace the cylinder head. If signs of leakage are found, determine the cause of the leakage. Refer to Systems Operation, Testing, and Adjusting, "Cylinder Head - Inspect" for the correct procedure.
D.
Parts screw JOHNSON:
0510397
0510397 SCREW,Sems
100ESL71A, 100ESL72R, 10E74G, 10E75C, 10E76G, 115EL77S, 115ESL69E, 115ESL70D, 115ESL73M, 115ESL74B, 115ESL75E, 115TXL77S, 125ESL71C, 125ESL72R, 135ESL73M, 135ESL74B, 135ESL75E, 140ML77S, 150TL78S, 15E74G, 15E75C, 15E76A, 175TL77S, 175TL78C, 1R69C, 1R
0303888
0303888 SCREW,Lower front mount
100ESL71A, 125ESL71C, 20R69B, 20R70C, 20R71S, 20R72R, 20R73A, 25E72R, 25E73A, 25E74M, 25E75B, 25E76E, 25E77S, 25E78C, 25E79R, 25R69B, 25R70C, 25R71S, 33E69A, 33E69A, 33E70M, 33E70M, 35E76G, 35E77C, 35E78R, 35E79A, 40E69R, 40E70A, 40E71B, 40E72E, 40E7
0302948
0302948 SCREW
100ESL72R, 125ESL72R, 33E69A, 33E69A, 33E70M, 33E70M, 40E69R, 40E70A, 40E71B, 40E72E, 40E73D, 40E74S, 40E75C, 40E76A, 40ES69R, 40ES70A, 40R69R, 40R70A, 60ES70B, 60ES71C, 85ESL72R, J40RSLR, J40RWCDB, J40RWCOM, J40RWCRA, RD-30A, RDS-30A, RK-30A, RX-16M
0308375
0308375 SCREW,Starter housing to cylinder
33E69A, 33E69A, 33E70M, 33E70M, 40E69R, 40E70A, 40E71B, 40E72E, 40E73D, 40E74S, 40E75C, 40E76A, 40R69R, 40R70A, J40RSLR, J40RWCDB, J40RWCOM, J40RWCRA, RD-30A, RDS-30A, RX-16M
0311516
0311516 SCREW, Clip
100ESL71A, 100ESL72R, 100ML79S, 115EL77S, 115ESL69E, 115ESL70D, 115ESL73M, 115ESL74B, 115ESL75E, 115ETZ78C, 115ML79R, 115TXL77S, 125ESL71C, 125ESL72R, 135ESL73M, 135ESL74B, 135ESL75E, 140ML77S, 140ML78C, 140ML79R, 150TL78S, 150TL79C, 175TL77S, 175TL7
0325135
0325135 SCREW, Stator mounting
100ML79S, 115ML79R, 140ML79R, 150TL79C, 175TL79R, 200TL79A, 235TL70A, 85ML79R, BJ115TLEDA, BJ200CXEDR, BJ200CXEEB, BJ200CXSSE, BJ200PLSIF, BJ225CXEEC, BJ225CXSSR, BJ225PLSIF, BJ250CXECB, BJ250CXEDA, BJ250CXEUM, CJ275TLCDC, CJ300TLCDC, D100WTLM, HJ88M
0307534
0307534 SCREW
J10ELCRA, J10ELCTC, J15ECRM, J15ECTR, J35ECTS, J40RSLR, J45RCCDS, J55RSLN, J55RWLCDC, J55RWLCOS, J55RWLCRD
0329894
0329894 SCREW, Thrust mount
AM55RSLD, BJ4RDHEDS, BJ50DTLEDC, BJ50DTLEUR, BJ60ELEDR, BJ60ELEUA, BJ60TLECM, BJ70ELECB, BJ70ELEDA, BJ70ELEUM, BJ70PLEEE, BJ70PLSIS, BJ70PLSSD, CJ275TLCDC, CJ300TLCDC, D100WTLM, HJ45RCLEDS, HJ45RCLEUC, HJ55RSLC, HJ55RSLW, HJ55WMLM, HJ55WMLZ, J100STLC