0315092 SCREW, Base air silencer JOHNSON
100ESL71A, 100ESL72R, 115ESL69E, 115ESL70D, 115ESL73M, 115ESL74B, 115ESL75E, 125ESL71C, 125ESL72R, 135ESL73M, 135ESL74B, 135ESL75E, 25E77S, 25E78C, 35E77C, 35E78R, 85EL76D, 85ESL69E, 85ESL70B, 85ESL71A, 85ESL72R, 85ESL73M, 85ESL74B, 85ESL75E
SCREW
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BRP JOHNSON entire parts catalog list:
- INTAKE MANIFOLD » 0315092
115ESL69E, 115ESL69S 1969
115ESL70D 1970
115ESL73M 1973
115ESL74B, 115ETL74B 1974
115ESL75E, 115ETL75E 1975
125ESL71C 1971
125ESL72R 1972
135ESL73M 1973
135ESL74B, 135ETL74B 1974
135ESL75E, 135ETL75E 1975
25E77S, 25EL77H, 25EL77S, 25R77H, 25R77S, 25RL77H, 25RL77S 1977
25E78C, 25EL78C, 25R78C, 25RL78C 1978
35E77C, 35E77H, 35EL77C, 35EL77H, 35R77C, 35R77H, 35RL77C, 35RL77H 1977
35E78R, 35EL78R, 35R78R, 35RL78R 1978
85EL76D, 85EL76G, 85ETLR76D, 85ETLR76G 1976
85ESL69E, 85ESL69M, 85ESL69S 1969
85ESL70B, 85ESL70D 1970
85ESL71A, 85ESL71H 1971
85ESL72R 1972
85ESL73M 1973
85ESL74B 1974
85ESL75E 1975
Information:
Start By:a. disassemble governorb. remove fuel injection pumps FLUID SPILLAGE CONTAINMENTCare must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to "TOOLS AND SHOP PRODUCT GUIDE, NENG2500", for tools and supplies suitable to collect and contain fluids in Caterpillar machines. Dispose fluids according to local regulations and mandates. 1. Remove cover (1) and gasket from the fuel injection pump housing. 2. Remove rack (2) from the fuel injection pump housing.
If the original lifters are to be installed in the fuel injection pump housing, put identification marks on them as to their location in the housing.
3. Remove lifters (3) from the fuel injection pump housing. 4. Put the fuel injection pump housing on end on blocks, and use Tool (A) to remove snap ring (4) from the camshaft. 5. Use a soft hammer to push the camshaft toward the governor end of the fuel injection pump housing to loosen washer (5) on the camshaft. Remove washer (5). 6. Remove camshaft (6) from the fuel injection pump housing. 7. Remove bearings (7) from the drive end of the fuel injection pump housing. 8. Remove bearings (8) from the governor end of the fuel injection pump housing.Assemble Fuel Injection Pump Housing
Be sure all oil passages are clear, and put clean oil on all parts before assembly. 1. Use Tooling (B) to install bearing (10) in the governor end of the fuel injection pump housing with junction (joint) (11) toward the top of the fuel injection pump housing. Install the bearing so it is 0.25 0.20 mm (.100 .008 in) below the surface of the housing.2. Use Tooling (B) to install bearing (9) in the governor end of the fuel injection pump housing so it is 7.16 0.13 mm (.282 .005 in) below the surface of the housing. 3. Use Tooling (B) to install bearing (12) in the drive end of the fuel injection pump housing with the junction (joint) in the bearing toward the top of the fuel injection pump housing. Install the bearing so it is 1.00 0.25 mm (9.039 .010 in) below the surface of the housing. 4. Install plate (13) of Tooling (C) on the drive end of the fuel injection pump housing to install the bearing for the rack. Use clean grease to hold the new rack bearing on driver (14) of Tooling (C). Install the driver and bearing in plate (13) with the groove in the driver in alignment with the pin in the plate and use a hammer to push the bearing into position. The bearing will be installed to the correct depth when the shoulder of the driver is against plate (13).5. Remove Tooling (C) from the fuel injection pump housing. The rack bearing must be installed so it is 0.25 0.25 mm (.010 .010 in) below the surface of the housing. 6. Install camshaft (6) in the fuel injection pump housing.7. Put the fuel injection pump housing on end, and put a block under the camshaft. 8. Put the washer (5) over the end of the camshaft and use Tooling (B) and a spacer (15) that has an inside diameter of 38.1 mm (1.50 in) and a length of 31.75 mm (1.250 in) to push the washer against its seat on the camshaft. Camshaft must have 0.285 0.235 mm (.0112 .0093 in) end play when washer is pushed against cam shoulder. 9. Use Tool (A) to install snap ring (4) in the groove in the camshaft. 10. Install six lifters (3) in the fuel injection pump housing with the groove in the lifter in alignment with the pin in the housing. 11. Install rack (2) in the fuel injection pump housing, with the groove in the end of the rack in alignment with the ear (tab) of the rack bearing, at the drive end of the fuel injection pump housing. The six lifters are all the same and can be mixed. 12. Install the gasket and cover (1) on the fuel injection pump housing.End By:a. assemble governorb. install fuel injection pumps
If the original lifters are to be installed in the fuel injection pump housing, put identification marks on them as to their location in the housing.
3. Remove lifters (3) from the fuel injection pump housing. 4. Put the fuel injection pump housing on end on blocks, and use Tool (A) to remove snap ring (4) from the camshaft. 5. Use a soft hammer to push the camshaft toward the governor end of the fuel injection pump housing to loosen washer (5) on the camshaft. Remove washer (5). 6. Remove camshaft (6) from the fuel injection pump housing. 7. Remove bearings (7) from the drive end of the fuel injection pump housing. 8. Remove bearings (8) from the governor end of the fuel injection pump housing.Assemble Fuel Injection Pump Housing
Be sure all oil passages are clear, and put clean oil on all parts before assembly. 1. Use Tooling (B) to install bearing (10) in the governor end of the fuel injection pump housing with junction (joint) (11) toward the top of the fuel injection pump housing. Install the bearing so it is 0.25 0.20 mm (.100 .008 in) below the surface of the housing.2. Use Tooling (B) to install bearing (9) in the governor end of the fuel injection pump housing so it is 7.16 0.13 mm (.282 .005 in) below the surface of the housing. 3. Use Tooling (B) to install bearing (12) in the drive end of the fuel injection pump housing with the junction (joint) in the bearing toward the top of the fuel injection pump housing. Install the bearing so it is 1.00 0.25 mm (9.039 .010 in) below the surface of the housing. 4. Install plate (13) of Tooling (C) on the drive end of the fuel injection pump housing to install the bearing for the rack. Use clean grease to hold the new rack bearing on driver (14) of Tooling (C). Install the driver and bearing in plate (13) with the groove in the driver in alignment with the pin in the plate and use a hammer to push the bearing into position. The bearing will be installed to the correct depth when the shoulder of the driver is against plate (13).5. Remove Tooling (C) from the fuel injection pump housing. The rack bearing must be installed so it is 0.25 0.25 mm (.010 .010 in) below the surface of the housing. 6. Install camshaft (6) in the fuel injection pump housing.7. Put the fuel injection pump housing on end, and put a block under the camshaft. 8. Put the washer (5) over the end of the camshaft and use Tooling (B) and a spacer (15) that has an inside diameter of 38.1 mm (1.50 in) and a length of 31.75 mm (1.250 in) to push the washer against its seat on the camshaft. Camshaft must have 0.285 0.235 mm (.0112 .0093 in) end play when washer is pushed against cam shoulder. 9. Use Tool (A) to install snap ring (4) in the groove in the camshaft. 10. Install six lifters (3) in the fuel injection pump housing with the groove in the lifter in alignment with the pin in the housing. 11. Install rack (2) in the fuel injection pump housing, with the groove in the end of the rack in alignment with the ear (tab) of the rack bearing, at the drive end of the fuel injection pump housing. The six lifters are all the same and can be mixed. 12. Install the gasket and cover (1) on the fuel injection pump housing.End By:a. assemble governorb. install fuel injection pumps
Parts screw JOHNSON:
0310849
0310849 SCREW, Indicator support
100ESL71A, 100ESL72R, 100ML79S, 10E74G, 10E75C, 10E76G, 10E77A, 10E78M, 10EL79B, 115EL77S, 115ESL69E, 115ESL70D, 115ESL73M, 115ESL74B, 115ESL75E, 115ETZ78C, 115ML79R, 115TXL77S, 125ESL71C, 125ESL72R, 135ESL73M, 135ESL74B, 135ESL75E, 140ML77S, 140ML78
0310686
0310686 SCREW, Anchor block
100ESL71A, 100ESL72R, 115ESL69E, 115ESL70D, 125ESL72R, 40ES69R, 40ES70A, 55ES69A, 60ES70B, 60ES71C, 65ES72S, 85ESL69E, 85ESL70B, 85ESL71A, 85ESL72R, J20CRCOS, J25ECDR, J25ECNE, J25ECOC, J25ECRS, J25ECTD, J30ECOA, J30ECRR, J35ECND, J35ECRR, J35ECTS, R
0314474
0314474 SCREW
100ESL71A, 55ES69A, 60ES70B, 60ES71C, 85ESL69E, 85ESL70B, 85ESL71A, 85ESL72R, TR-10R, V4A-20A, V4S-20A, VX-14B
0302030
0302030 SCREW, Manifold to crankcase
100ML79S, 10E74G, 10E75C, 10E76G, 10E77A, 10E78M, 10EL79B, 115EL77S, 115ESL69E, 115ESL70D, 115ETZ78C, 115ML79R, 115TXL77S, 140ML77S, 140ML78C, 140ML79R, 150TL78S, 150TL79C, 15E74G, 15E75C, 15E76A, 15E77M, 15E78B, 15E79E, 175TL77S, 175TL78C, 175TL79R,
0313075
0313075 SCREW,Valve to shaft
100ESL71A, 100ESL72R, 115EL77S, 115ESL69E, 115ESL70D, 115ESL73M, 115ESL74B, 115ESL75E, 115TXL77S, 125ESL71C, 125ESL72R, 135ESL73M, 135ESL74B, 135ESL75E, 140ML77S, 175TL77S, 200TL76S, 200TL77C, 85EL76D, 85EL77S, 85ESL69E, 85ESL70B, 85ESL71A, 85ESL72R,
0302325
0302325 SCREW, Cover cable
100ESL71A, 100ESL72R, 115ESL69E, 115ESL70D, 115ESL73M, 125ESL71C, 125ESL72R, 135ESL73M, 50ES73R, 50ES74M, 50ES75B, 55ES69A, 60ES70B, 60ES71C, 65ES72S, 65ES73R, 70ES74M, 70ES75B, 75ESLR75B, 85ESL69E, 85ESL70B, 85ESL72R, 85ESL73M, BJ10EEDD, BJ10FAEDC,
0315058
0315058 SCREW, Strap to exh. hsg
100ESL71A, 100ESL72R, 115ESL69E, 115ESL70D, 125ESL71C, 125ESL72R, 85ESL69E, 85ESL70B, 85ESL71A, 85ESL72R
0315651
0315651 SCREW. FRICTION LEVER ASSEMBLY
100ESL71A, 100ESL72R, 100ML79S, 115ESL70D, 115ML79R, 125ESL71C, 125ESL72R, 140ML79R, 150TL79C, 175TL79R, 200TL79A, 235TL70A, 50ES71S, 50ES72C, 50R79C, 55E79C, 60ES70B, 60ES71C, 65ES72S, 70EL79R, 75ELR79R, 85ESL70B, 85ESL71A, 85ESL72R, 85ML79R, J100ML