0317416 SCREW, Thrust ring pivot JOHNSON
50ES72C, 50ES73R, 50R79C, 55E79C, AM55RSLD, HJ45RCLEDS, HJ45RCLEUC, HJ55RSLC, HJ55RSLW, J35AELCDE, J35AELCUD, J40AELCCS, J40ECDE, J40ECOB, J40ECRM, J40ECUD, J40WREES, J40WRLSIR, J40WRLSSC, J45RCCDS, J45RCCUC, J45RCE, J45RCEIA, J45RCENM, J45RCEOD, J45
SCREW
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Compatible models:
50ES72C
50ES73R
50R79C
55E79C
AM55RSLD
HJ45RCLEDS
HJ45RCLEUC
HJ55RSLC
HJ55RSLW
J35AELCDE
J35AELCUD
J40AELCCS
J40ECDE
J40ECOB
J40ECRM
J40ECUD
J40WREES
J40WRLSIR
J40WRLSSC
J45RCCDS
J45RCCUC
J45RCE
J45RCEIA
J45RCENM
J45RCEOD
J45RCERE
J45RCESR
J45RCETB
J50BECCS
J50BECDE
J50BECIC
J50BECOB
J50BECRM
J50BECTA
J50BECUD
J55APRL
J55APRLSOM
J55APRLSRA
J55MLSOR
J55MLSRC
J55MRL
J55RCIM
J55RLCSA
J55RSLG
J55RSLN
J55RWLCDC
J55RWLCOS
J55RWLCRD
J55RWLCUC
J55RWLE
J55RWLEIA
J55RWLENM
J55RWLERE
J55RWLESR
J55RWLETB
J55WRLSIR
J55WRLSOE
J55WRLSRB
J55WRLSSC
J55WRLSTM
J60ECIA
J60ECSR
J60ECTB
J60ELCOD
J60ELCRE
R55RWLR
S45RCLR
SJ40RPB
SJ40RPH
SJ40RPLT2
SJ55RSLM2
JOHNSON
BRP JOHNSON entire parts catalog list:
- EXHAUST HOUSING MANUAL START » 0317416
50R79C, 50RL79C 1979
55E79C, 55EL79C 1979
AM55RSLD, J55WREES, J55WRLEES, J55WRYEES 1999
HJ45RCLEDS, J45RCLEDS, SJ45RSLH 1996
HJ45RCLEUC, J45RCLEUC, SJ45RSLB 1997
HJ55RSLC, J55RSLC, SJ55RSC, SJ55RSLC, SJ55RSYC 1997
HJ55RSLW, J55RSLW, SJ55RSLW, SJ55RSW, SJ55RSYW 1996
J35AELCDE, J35ARLCDE 1986
J35AELCUD, J35ARLCUD 1987
J40AELCCS, J40ARLCCS, J40ATLCCS, J40ECCS, J40ELCCS, J40RCCS, J40RLCCS, J40TECCS, J40TELCCS, J40TLCCS, J40TTLCCS 1988
J40ECDE, J40ELCDE, J40RCDE, J40RLCDE, J40TECDE, J40TELCDE, J40TLCDE 1986
J40ECOB, J40ELCOB, J40RCOB, J40RLCOB, J40TECOB, J40TELCOB 1985
J40ECRM, J40ELCRM, J40RCRM, J40RLCRM, J40TECRM, J40TELCRM 1984
J40ECUD, J40ELCUD, J40RCUD, J40RLCUD, J40TECUD, J40TLCUD 1987
J40WREES, J40WRLEES, J40WRYEES 1999
J40WRLSIR, J40WRSIR, J40WRYSIR 2001
J40WRLSSC, J40WRSSC, J40WRYSSC 2000
J45RCCDS, J45RCLCDS 1986
J45RCCUC, J45RCLCUC 1987
J45RCE, J45RCLE, J45WMLE 1989
J45RCEIA, J45RCLEIA, J45WMLEIA 1991
J45RCENM, J45RCLENM, J45WMLENM 1992
J45RCEOD, J45RCLEOD 1995
J45RCERE, J45RCLERE 1994
J45RCESR, J45RCLESR, J45WMLESR 1990
J45RCETB, J45RCLETB 1993
J50BECCS, J50BELCCS, J50TELCCS, J50TLCCS 1988
J50BECDE, J50BELCDE, J50TELCDE, J50TLCDE 1986
J50BECIC, J50BELCIC 1981
J50BECOB, J50BELCOB, J50TELCOB, J50TLCOB 1985
J50BECRM, J50BELCRM, J50TELCRM, J50TLCRM 1984
J50BECTA, J50BELCTA, J50TELCTA 1983
J50BECUD, J50BELCUD, J50TELCUD, J50TLCUD 1987
J55APRL 2003
J55APRLSOM 2005
J55APRLSRA, J55APRLSRG 2004
J55MLSOR 2005
J55MLSRC, J55MLSRG 2004
J55MRL 2003
J55RCIM, J55RLCIM 1981
J55RLCSA 1980
J55RSLG 1995
J55RSLN, J55RSLN-2, J55RSN, J55RSN-2, J55RSYN, J55RSYN-2 1983
J55RWLCDC 1986
J55RWLCOS 1985
J55RWLCRD 1984
J55RWLCUC 1987
J55RWLE 1989
J55RWLEIA 1991
J55RWLENM 1992
J55RWLERE 1994
J55RWLESR 1990
J55RWLETB 1993
J55WRLSIR, J55WRSIR, J55WRYSIR 2001
J55WRLSOE, J55WRYSOB 2005
J55WRLSRB, J55WRLSRG, J55WRYSRM 2004
J55WRLSSC, J55WRSSC, J55WRYSSC 2000
J55WRLSTM 2003
J60ECIA, J60ECIH, J60ELCIA, J60ELCIH, J60TLCIA, J60TLCIH 1981
J60ECSR, J60ELCSR 1980
J60ECTB, J60ELCTB, J60TLCTB 1983
J60ELCOD, J60TLCOD 1985
J60ELCRE, J60TLCRE 1984
R55RWLR 1988
S45RCLR, S45RCR 1988
SJ40RPB, SJ40RPLB, SJ40RPYB 1997
SJ40RPH, SJ40RPLH, SJ40RPYH 1996
SJ40RPLT2, SJ40RPT2, SJ40RPYT2 1998
SJ55RSLM2, SJ55RSM2, SJ55RSYM2 1998
Information:
Table 1
Required Tools
Tool Part Number Part Description Qty
A 370-8376 Cap Kit 1 Start By:
If necessary, remove the secondary fuel filter and the fuel filter base. Refer to Disassembly and Assembly, "Fuel Filter Base - Remove and Install" for the correct procedure.
If necessary, remove the water separator and fuel filter (Primary). Refer to Disassembly and Assembly, "Water Separator and Fuel Filter (Primary) - Remove and Install" for the correct procedure.
Remove the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold - Remove and Install" for the correct procedure.
Remove the crankcase breather cannister and plastic tube assemblies. Refer to Disassembly and Assembly, "Crankcase Breather - Remove" for the correct procedure.
Remove the fuel manifold. Refer to Disassembly and Assembly, "Fuel Manifold (Rail) - Remove and Install" for the correct procedure.
Remove the electronic unit injectors. Refer to Disassembly and Assembly, "Electronic Unit Injector - Remove" for the correct procedure.
Remove the mounting bracket for the electronic control module. Refer to Disassembly and Assembly, "E.C.M. Mounting Bracket - Remove and Install" for the correct procedure.
Remove the glow plugs. Refer to Disassembly and Assembly, "Glow Plugs - Remove and Install" for the correct procedure.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Dispose of all fluids according to local regulations and mandates.
Drain the coolant from the cooling system into a suitable container for storage or for disposal. Refer to Operation and Maintenance Manual, "Cooling System Coolant - Change" for the correct draining procedure.
Illustration 1 g02005213
Disconnect the upper radiator hose from water temperature regulator housing (1) on the cylinder head.
Illustration 2 g02206193
Remove plastic tube assembly (2), plastic tube assembly (3), and plastic tube assembly (7) from clips (9).
Cut all cable straps (5) from engine wiring harness assembly (6). Position engine wiring harness assembly away from the engine. Note: Ensure that all cable straps are removed from the engine wiring harness.
Remove bolts (8) and remove bracket (4) from the cylinder head.
Illustration 3 g02206194
Follow Step 6.a through Step 6.b in order to disconnect harness assembly (15) from boost pressure sensor (13).
Slide locking tab (14) into the unlocked position.
Disconnect harness assembly (15) from boost pressure sensor (13).
Follow Step 7.a through Step 7.b in order to disconnect harness assembly (11) from inlet air temperature sensor (10).
Slide locking tab (12) into the unlocked position.
Disconnect harness assembly (11) from inlet air temperature sensor (10).
Remove all cable straps that secure the harness assembly to the cylinder head. The harness assembly should be positioned away from the cylinder head in order to avoid causing an obstruction during the removal of the cylinder head.
On some application there is an engine wiring harness support bracket on the rear of the cylinder head. if necessary, cut the cable straps and remove the engine wiring harness from the support bracket. Remove the support bracket from the cylinder head before removal the cylinder head assembly.
Illustration 4 g02206213
Remove bolt (16) from tube assembly (18). Remove bolt (20) from tube clip (19).
Remove tube assembly (18) from the cylinder head. Remove O-ring seal (17) (not shown) from the tube assembly. Plug the port in the cylinder head with a new plug. Cap the tube assembly with new cap.
Illustration 5 g02206214
Follow Step 12.a through Step 12.c in order to disconnect harness assembly (22) from coolant temperature sensor (23).
Slide locking tab (21) into the unlocked position.
Disconnect harness assembly (22) from coolant temperature sensor (23).
Cut cable strap (26) and remove harness assembly (22) from bypass tube (25).
Remove bolts (24).
Remove bypass tube (25) from the cylinder head. Remove O-ring seal (27) and O-ring seal (28) from bypass tube (25).
Illustration 6 g02206215
Illustration 7 g02206216
Sequence for tightening the bolts for the cylinder head
Gradually loosen bolts (29) in the reverse numerical order to the tightening sequence. Refer to the Illustration 7. Note: Follow the correct sequence in order to help prevent distortion of the cylinder head.
Remove bolts (29) from
Parts screw JOHNSON:
0312852
0312852 SCREW,Throttle and choke valve
100ESL71A, 100ESL72R, 10E74G, 10E75C, 10E76G, 10E77A, 115EL77S, 115ESL69E, 115ESL70D, 115ESL73M, 115ESL74B, 115ESL75E, 115TXL77S, 125ESL71C, 125ESL72R, 135ESL73M, 135ESL74B, 135ESL75E, 140ML77S, 15E74G, 15E75C, 15E76A, 15E77M, 175TL77S, 1R69C, 1R70R,
0306049
0306049 SCREW,Cylinder head
100ML79S, 10E74G, 10E75C, 10E76G, 115EL77S, 115ESL73M, 115ESL74B, 115ESL75E, 115ETZ78C, 115ML79R, 115TXL77S, 135ESL73M, 135ESL74B, 135ESL75E, 140ML77S, 140ML78C, 140ML79R, 150TL78S, 150TL79C, 15E74G, 15E75C, 15E76A, 175TL77S, 175TL78C, 175TL79R, 200T
0308893
0308893 SCREW, Throttle shaft arm
20R69B, 20R70C, 20R71S, 20R72R, 20R73A, 25E72R, 25E73A, 25R69B, 25R70C, 25R71S, 40E69R, 40E70A, 40E72E, 40E73D, 40E76A, 40ES69R, 40ES70A, 40R69R, 40R70A, 50ES71S, 50ES72C, J40RSLR, RD-30A, RDS-30A, RK-30A
0313697
0313697 SCREW, Gearcase to exh., long
100ESL71A, 100ESL72R, 100ML79S, 115EL77S, 115ESL69E, 115ESL70D, 115ESL73M, 115ESL74B, 115ESL75E, 115ETZ78C, 115ML79R, 115TXL77S, 125ESL71C, 125ESL72R, 135ESL73M, 135ESL74B, 135ESL75E, 140ML77S, 140ML78C, 140ML79R, 150TL78S, 150TL79C, 175TL77S, 175TL7
0314515
0314515 SCREW,Bracket
100ESL71A, 100ESL72R, 100ML79S, 115EL77S, 115ESL69E, 115ESL70D, 115ESL73M, 115ESL74B, 115ESL75E, 115ETZ78C, 115ML79R, 115TXL77S, 125ESL71C, 125ESL72R, 135ESL73M, 135ESL74B, 135ESL75E, 140ML77S, 140ML78C, 140ML79R, 50ES71S, 50ES72C, 50ES73R, 50ES74M,
0554330
0554330 SCREW. CAM LEVER
100ESL71A, 100ESL72R, 115EL77S, 115ESL70D, 115ESL73M, 115ESL74B, 115ESL75E, 115ETZ78C, 115TXL77S, 125ESL71C, 125ESL72R, 135ESL73M, 135ESL74B, 135ESL75E, 140ML77S, 140ML78C, 150TL78S, 175TL77S, 175TL78C, 200TL76S, 200TL77C, 200TL78R, 235TL78R, 50ES71S
0302721
0302721 SCREW
40E71B, 40E72E, 40E73D, 40E74S, 40E75C, 40E76A, 50ES72C, 50ES73R, 50R79C, 55E79C, J40RSLR, J40RWCDB, J40RWCOM, J40RWCRA, J55RLCSA, J60ECSR
0317602