0325963 SCREW JOHNSON
J65WELSIR, J65WELSSC, SJ125WTPLJ, SJ125WTPLN
SCREW
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Compatible models:
BRP JOHNSON entire parts catalog list:
- REMOTE CONTROL - SIDE MOUNT - KEY SWITCH » 0325963
SJ125WTPLJ, SJ125WTPXJ 1997
SJ125WTPLN, SJ125WTPXN 1998
Information:
Start By:
Purge the air from the air tanks. Refer to Disassembly and Assembly, "Air Tanks (Brake) - Purge" for the Machine System.
Personal injury can result from removing hoses or fittings in a pressure system.Failure to relieve pressure can cause personal injury.Do not remove or disconnect hoses or fittings until all pressure in the air system has been relieved.
Personal injury can result from hot coolant, steam and alkali.At operating temperature, engine coolant is hot and under pressure. The radiator and all lines to heaters or the engine contain hot coolant or steam. Any contact can cause severe burns.Remove filler cap slowly to relieve pressure only when engine is stopped and radiator cap is cool enough to touch with your bare hand.Cooling System Conditioner contains alkali. Avoid contact with skin and eyes.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.Dispose of all fluids according to local regulations and mandates.
Note: Install caps and plugs on all openings in order to prevent dirt or debris from entering the system. Cleanliness is an important factor. Before the removal procedure, the exterior of the component should be thoroughly cleaned. This will prevent dirt from entering the internal mechanism.
Position a suitable container below the radiator in order to contain the coolant for storage or for disposal. Drain the coolant from the radiator to a level below the air compressor. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change".
Illustration 1 g00712816
Label all of the hose assemblies and the tube assemblies for installation purposes. Disconnect hose assemblies (1), (2), and (4) from air compressor (5). Disconnect tube assembly (3) from air compressor (5) .
Illustration 2 g00712819
Disconnect hose assembly (8) from air compressor (5). Disconnect tube assemblies (6) and (9) from air compressor (5) .
Remove three bolts (7) and the hard washers that hold air compressor (5) to the engine. Use two people in order to remove air compressor (5) and the gasket from the engine. The weight of the air compressor is 24 kg (53 lb).Note: Refer to Air Compressor, REG00914, "Disassembly and Assembly" for the correct procedure to disassemble the air compressor and assemble the air compressor.Installation Procedure
Note: Check all of the O-ring seals and the components for wear or for damage. Replace the components, if necessary. Lubricate all of the O-ring seals lightly with the lubricant that is being sealed. Clean all of the components with a cloth that is free of loose material (lint).
Illustration 3 g00712819
Install a new gasket on air compressor (5). Use two people in order to position air compressor (5) on the engine, as shown. The weight of the air compressor is 24 kg (53 lb). Install three bolts (7) and the hard washers that hold air compressor (5) to the engine.
Connect tube assemblies (6) and (9) to air compressor (5). Connect hose assembly (8) to air compressor (5) .
Illustration 4 g00712816
Connect tube assembly (3) to air compressor (5). Connect hose assemblies (1), (2), and (4) to air compressor (5) .
Fill the radiator with coolant to the correct level. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change".
Purge the air from the air tanks. Refer to Disassembly and Assembly, "Air Tanks (Brake) - Purge" for the Machine System.
Personal injury can result from removing hoses or fittings in a pressure system.Failure to relieve pressure can cause personal injury.Do not remove or disconnect hoses or fittings until all pressure in the air system has been relieved.
Personal injury can result from hot coolant, steam and alkali.At operating temperature, engine coolant is hot and under pressure. The radiator and all lines to heaters or the engine contain hot coolant or steam. Any contact can cause severe burns.Remove filler cap slowly to relieve pressure only when engine is stopped and radiator cap is cool enough to touch with your bare hand.Cooling System Conditioner contains alkali. Avoid contact with skin and eyes.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.Dispose of all fluids according to local regulations and mandates.
Note: Install caps and plugs on all openings in order to prevent dirt or debris from entering the system. Cleanliness is an important factor. Before the removal procedure, the exterior of the component should be thoroughly cleaned. This will prevent dirt from entering the internal mechanism.
Position a suitable container below the radiator in order to contain the coolant for storage or for disposal. Drain the coolant from the radiator to a level below the air compressor. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change".
Illustration 1 g00712816
Label all of the hose assemblies and the tube assemblies for installation purposes. Disconnect hose assemblies (1), (2), and (4) from air compressor (5). Disconnect tube assembly (3) from air compressor (5) .
Illustration 2 g00712819
Disconnect hose assembly (8) from air compressor (5). Disconnect tube assemblies (6) and (9) from air compressor (5) .
Remove three bolts (7) and the hard washers that hold air compressor (5) to the engine. Use two people in order to remove air compressor (5) and the gasket from the engine. The weight of the air compressor is 24 kg (53 lb).Note: Refer to Air Compressor, REG00914, "Disassembly and Assembly" for the correct procedure to disassemble the air compressor and assemble the air compressor.Installation Procedure
Note: Check all of the O-ring seals and the components for wear or for damage. Replace the components, if necessary. Lubricate all of the O-ring seals lightly with the lubricant that is being sealed. Clean all of the components with a cloth that is free of loose material (lint).
Illustration 3 g00712819
Install a new gasket on air compressor (5). Use two people in order to position air compressor (5) on the engine, as shown. The weight of the air compressor is 24 kg (53 lb). Install three bolts (7) and the hard washers that hold air compressor (5) to the engine.
Connect tube assemblies (6) and (9) to air compressor (5). Connect hose assembly (8) to air compressor (5) .
Illustration 4 g00712816
Connect tube assembly (3) to air compressor (5). Connect hose assemblies (1), (2), and (4) to air compressor (5) .
Fill the radiator with coolant to the correct level. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change".
Parts screw JOHNSON:
0306049
0306049 SCREW,Cylinder head
100ML79S, 10E74G, 10E75C, 10E76G, 115EL77S, 115ESL73M, 115ESL74B, 115ESL75E, 115ETZ78C, 115ML79R, 115TXL77S, 135ESL73M, 135ESL74B, 135ESL75E, 140ML77S, 140ML78C, 140ML79R, 150TL78S, 150TL79C, 15E74G, 15E75C, 15E76A, 175TL77S, 175TL78C, 175TL79R, 200T
0553556
0553556 SCREW, Thrust plate to gearcase
100ESL71A, 100ESL72R, 115ESL69E, 115ESL70D, 115ESL73M, 115ESL74B, 115ESL75E, 125ESL71C, 125ESL72R, 135ESL73M, 135ESL74B, 135ESL75E, 200TL76S, 20R69B, 20R70C, 20R71S, 20R72R, 20R73A, 25E72R, 25E73A, 25E74M, 25E75B, 25E76E, 25R69B, 25R70C, 25R71S, 65ES
0328078
0328078 SCREW, Mount
BJ115TLEDA, CJ275TLCDC, CJ275TLCOS, CJ300TLCDC, CJ300TLCOS, D100WTLM, HJ88MSLEDC, HJ88MSLEDC, J100STLCCA, J100STLCEM, J100STLEIE, J100STLEND, J100STLERC, J100STLESB, J100STLETS, J100WMLCDR, J100WMLCOC, J100WMLCRS, J100WTLCUA, J100WTLEDR, J100WTLEIB,
0328725
0328725 SCREW,Ignition coil
AM55RSLD, BJ115ELEDR, BJ115ELEUA, BJ115GLECM, BJ115PLEEM, BJ115PLSIE, BJ115PLSSB, BJ115TLEDA, BJ130PLEED, BJ130PLSSS, BJ130TLECE, BJ130TLEDM, BJ130TLEUB, BJ135PLSIF, BJ150ELECD, BJ150ELEDB, BJ150ELEUC, BJ175EXECD, BJ175EXEDB, BJ175EXEUC, BJ175PLEES,
0328694
0328694 SCREW, Front to rear cover
AM55RSLD, BJ115ELEDR, BJ115TLEDA, BJ150ELECD, BJ150ELEDB, BJ150ELEUC, BJ175EXECD, BJ175EXEDB, BJ175EXEUC, BJ175PLEES, BJ175PLSIF, BJ175PLSSC, BJ200CXEDR, BJ200CXEEB, BJ200CXSSE, BJ200PLSIF, BJ20SEECB, BJ20SEEDA, BJ20SEEUM, BJ20SRECB, BJ20SREDA, BJ20S
0330263
0330263 SCREW, Gearcase to housing, rear
BJ115ELEDR, BJ115ELEUA, BJ115GLECM, BJ115PLEEM, BJ115PLSIE, BJ115PLSSB, BJ130PLEED, BJ130PLSSS, BJ130TLECE, BJ130TLEDM, BJ130TLEUB, BJ135PLSIF, BJ150ELECD, BJ150ELEDB, BJ150ELEUC, BJ175EXECD, BJ175EXEDB, BJ175EXEUC, BJ175PLEES, BJ175PLSIF, BJ175PLSSC
0331578
0331578 SCREW, Brkt. to transom, 5"
BJ115ELEDR, BJ115ELEUA, BJ115GLECM, BJ115PLEEM, BJ115PLSIE, BJ115PLSSB, BJ115TLEDA, BJ130PLEED, BJ130PLSSS, BJ130TLECE, BJ130TLEDM, BJ130TLEUB, BJ135PLSIF, BJ150ELECD, BJ150ELEDB, BJ150ELEUC, BJ175EXECD, BJ175EXEDB, BJ175EXEUC, BJ175PLEES, BJ175PLSIF
0335687
0335687 SCREW, Carb. body, short
BJ10EEDD, BJ10RELEUS, BJ10RHLSDA, BJ10RHLSOR, BJ10RHLSRC, BJ10RHLSTS, BJ130PLEED, BJ130PLSSS, BJ130TLECE, BJ130TLEDM, BJ130TLEUB, BJ135PLSIF, BJ15EEDS, BJ15RELEUC, BJ200CXEDR, BJ200CXEEB, BJ200CXSSE, BJ200PLSIF, BJ225CXEEC, BJ225CXSSR, BJ225PLSIF, BJ