0329161 SCREW, Exhaust housing JOHNSON
BJ130PLEED, BJ130PLSSS, BJ130TLECE, BJ130TLEDM, BJ130TLEUB, BJ135PLSIF, J120TLAEM, J120TLAIE, J120TLAND, J120TLARC, J120TLASB, J120TLATF, J120TLCCA, J120TLCDC, J120TLCOS, J120TLCUR, J125ESXENR, J125ESXERK, J125ESXESS, J125ESXETA, J125ESXW, J125WTPLE,
SCREW
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Rating:
Compatible models:
BJ130PLEED
BJ130PLSSS
BJ130TLECE
BJ130TLEDM
BJ130TLEUB
BJ135PLSIF
J120TLAEM
J120TLAIE
J120TLAND
J120TLARC
J120TLASB
J120TLATF
J120TLCCA
J120TLCDC
J120TLCOS
J120TLCUR
J125ESXENR
J125ESXERK
J125ESXESS
J125ESXETA
J125ESXW
J125WTPLE
J130CXAOR
J140CXARC
J140CXATF
J140CXCCS
J140CXCEC
J140CXEIA
J140CXENM
J140CXESR
J140TLCDC
J140TLCOS
J140TLCUA
SJ125RWYJ
SJ125RWYN
SJ125RWYV
SJ125WTPLJ
SJ125WTPLN
SJ125WTPLV
JOHNSON
BRP JOHNSON entire parts catalog list:
- EXHAUST HOUSING » 0329161
BJ130TLECE, HJ130TXACB, J130TLECE, J130TXACB 1998
BJ130TLEDM, HJ130CXADA, HJ130TXADA, J130TLEDM, J130TXADA, SJ130CXADA, SJ130TLEDM, SJ130TXADA 1996
BJ130TLEUB, HJ130CXAUM, HJ130TXAUM, J130TLEUB, J130TXAUM 1997
BJ135PLSIF, BJ135VXSIF, J135PLSIF, J135VLSIF, J135VXSIF, RJ135PLSIF, RJ135VXSIF 2001
J120TLAEM, J120TLCEM, J120TXCEM, TJ120TXCEM 1989
J120TLAIE, J120TLEIE, J120TXEIE, VJ120TLAIE, VJ120TLEIE, VJ120TXEIE 1991
J120TLAND, J120TLEND, J120TXEND, VJ120TLAND, VJ120TLEND, VJ120TXEND 1992
J120TLARC, J120TLARK, J120TLERC, J120TLERK, J120TXARC, J120TXARK, J120TXERC, J120TXERK 1994
J120TLASB, J120TLESB, J120TXESB, VJ120TLASB, VJ120TLESB, VJ120TXESB 1990
J120TLATF, J120TLATS, J120TLETF, J120TLETS, J120TXATF, J120TXATS, J120TXETF, J120TXETS, VJ120TLATF, VJ120TLATS, VJ120TLETF, VJ120TLETS, VJ120TXETF, VJ120TXETS 1993
J120TLCCA, J120TXCCA 1988
J120TLCDC, J120TXCDC 1986
J120TLCOS, J120TXCOS 1985
J120TLCUR, J120TXCUR 1987
J125ESXENR 1992
J125ESXERK 1994
J125ESXESS 1990
J125ESXETA, J125ESXETF 1993
J125ESXW 1989
J125WTPLE 1995
J130CXAOR, J130TLEOA, J130TXAOR 1995
J140CXARC, J140CXARK, J140CXERE, J140CXERK, J140TLARK, J140TLARR, J140TLERK, J140TLERR, J140TXARC, J140TXARK, J140TXERK, J140TXERR 1994
J140CXATF, J140CXATS, J140CXETB, J140CXETF, J140TLATC, J140TLATF, J140TLETC, J140TLETF, J140TXATF, J140TXATS, J140TXETC, J140TXETF, VJ140TLETC, VJ140TLETF, VJ140TXETC, VJ140TXETF 1993
J140CXCCS, J140TLCCM, J140TXCCM 1988
J140CXCEC, J140TLAEB, J140TLCEB, J140TXCEB 1989
J140CXEIA, J140TLEID, J140TXEID, VJ140TLAID, VJ140TLEID, VJ140TXEID 1991
J140CXENM, J140TLANS, J140TLENS, J140TXENS, VJ140TLANS, VJ140TLENS, VJ140TXENS 1992
J140CXESR, J140TLASE, J140TLESE, J140TXESE, VJ140TLASE, VJ140TLESE, VJ140TXESE 1990
J140TLCDC, J140TXCDC 1986
J140TLCOS, J140TXCOS 1985
J140TLCUA, J140TXCUA 1987
SJ125RWYJ 1997
SJ125RWYN 1998
SJ125RWYV 1996
SJ125WTPLJ, SJ125WTPXJ 1997
SJ125WTPLN, SJ125WTPXN 1998
SJ125WTPLV, SJ125WTPXV 1996
Information:
Table 1
Diagnostic Codes Table
Code Code Description Conditions Notes
102-3 Boost Pressure Sensor: Voltage Above Normal Battery voltage is normal. Sensor supply voltage is normal. The intake air pressure sensor voltage is 4.9 v or higher for 2.8 seconds or more.
The system will use a default pressure of 101.3 kPa (14.7 psi) while this code is active.
Warning Level 2
102-4 Boost Pressure Sensor: Voltage Below Normal Battery voltage is normal. Sensor supply voltage is normal. The intake air pressure sensor voltage is .2V or lower for 2.8 seconds or more.
The system will use a default pressure of 101.3 kPa (14.7 psi) while this code is active.
Warning Level 2
108-3 Barometric Pressure Sensor: Voltage Above Normal Battery voltage is normal
Barometric pressure sensor voltage is 1.6 V or less for 2.8 seconds or more.
Warning Level 2
System defaults to 65 kPa (9.4 psi).
108-4 Barometric Pressure Sensor: Voltage Below Normal Battery voltage is normal
Barometric pressure sensor voltage is 4.4 V or more for 2.8 seconds or more.
Warning Level 2
System defaults to 65 kPa (9.4 psi).
132-3 MAF Sensor: Voltage Is Above Normal
Mass air flow sensor voltage is 4.9 V for 2.8 seconds or more
MAF sensor output defaults to .7 times of target value at normal condition
EGR stop
Intake throttle 100% open
Engine Derate
Warning Level 3
132-4 MAF Sensor: Voltage Is Below Normal
Mass air flow sensor voltage is .1 volts or less for 2.8 seconds or more.
MAF sensor output defaults to .7 times of target value at normal condition
EGR stop
Intake throttle 100% open
Engine Derate
Warning Level 3
157-2 Common Rail Pressure Sensor Signal Keeping Middle Range (Only applies to C3.8 Tier 4 Interim / Stage IIIB.) Engine Switch is ON
Engine speed is 850 rpm or more.
Target rail pressure is 32 MPa or more and actual rail pressure is 20 MPa or more.
Target Injection Quantity is 25 mm3/st. Average Target Pressure - Average Actual Presure is 5 MPa or more during 160 msec is within 0.01V (conversion to voltage). Must occur 3 times.
Engine derates 50 percent.
Speed limitation (acceleration limited 50%).
EGR stop.
Engine stopped 60 seconds later.
157-3 Rail Pressure Sensor: Voltage Above Normal Battery voltage is normal. Sensor supply voltage is normal
The voltage is 4.9 v or higher. Engine derates to 50 percent. Rail pressure is limited to less than 80 MPa. Engine stops after 60 seconds.
Warning Level 3
157-4 Rail Pressure Sensor: Voltage Below Normal Battery voltage is normal. Sensor supply voltage is normal
The voltage is .7 v or lower.
Engine derates to 50 percent.
Rail pressure is limited to less than 80 MPa.
Engine stops after 60 seconds.
Warning Level 3
3251-3 Differential Pressure Sensor: Voltage Above Normal NA
The voltage is 4.9V or more for more than 2.8 seconds. Engine is derated.
Warning Level 2
3251-4 Differential Pressure Sensor: Voltage Below Normal NA
The voltage is 0.1V or less for more than 2.8 seconds. Engine is derated.
Warning Level 2
523631-2 Invalid Intake MAF Data per Cylinder
Only applies to C3.8 Tier 4 Final / Stage IV Battery voltage is normal
IG switch signal (ECM: V13 & V33, DCU: 18 terminal) is continuously activated more than 2 seconds
Starter switch signal (ECM: V12 terminal) is not activated except within 2 seconds after starter stopped
CAN communication is normal between DCU and engine ECM Stop DEF injection
If intake MAF data per cylinder are invalid, the correct DEF injection cannot be performed due to the NOx gross weight cannot be calculated. Therefore the DEF injection is inhibited. Note: Diagnostic codes for a short circuit or an open circuit are most commonly caused by an engine harness routing issue near a connector. Refer to Special Instruction, REHS7774 for more information on installation of a jumper harness
Illustration 1 g03828662
Only applies to C3.8 Tier 4 Interim / Stage IIIB.
Illustration 2 g06170562
Table 2
Troubleshooting Test Steps Values Results
1. Check for Diagnostic Codes
A. Establish communication between Caterpillar Electronic Technician (ET) and the ECM . Refer to Troubleshooting, "Electronic Service Tools", if necessary.
B. Turn the keyswitch to the ON position.
C. Look for a -3, or -4 active or logged codes:
Diagnostic code
Result: A -3 diagnostic code is active.
Proceed to Test Step 2.
Result: A -4 diagnostic code is active.
Proceed to Test Step 3.
Result: A 2458-2 or 3251-2 diagnostic code is active.
Proceed to Test Step 6.
2. Create a Short at the Sensor Connector
A. Use a jumper wire to create a short between the signal and ground terminals of the sensor connector.
B. Turn the keyswitch to the ON position.
C. Monitor the diagnostic codes on Cat ET. Check for an active -4 diagnostic code for the suspect sensor.
D. Turn the keyswitch to the OFF position.
Short created
Result: A -4 diagnostic code became active after creating the short at the sensor connector.
The wiring is OK. Replace the sensor.
Verify that the problem is resolved.
Result: A -4 diagnostic code does not become active for the suspect sensor.
Proceed to Test Step 4.
3. Create an Open at the Suspect Sensor Connector
A. Turn the keyswitch to the OFF position.
B. Disconnect the sensor connector of the suspect sensor with the active -4 diagnostic code.
C. Turn the keyswitch to the ON position.
D. Monitor the diagnostic codes on Cat ET. Check for an active -3 diagnostic code for the suspect sensor.
E. Turn the keyswitch to the OFF position.
Create a
Parts screw JOHNSON:
0205042
0205042 SCREW, Lever
100ML79S, 115ETZ78C, 115ML79R, 140ML78C, 140ML79R, 150TL78S, 150TL79C, 175TL78C, 175TL79R, 200TL78R, 200TL79A, 235TL70A, 235TL78R, 85ETLR78C, 85ML79R, CJ275TLCDC, CJ275TLCOS, CJ300TLCDC, CJ300TLCOS, D100WTLM, HJ55WMLM, J100MLCSC, J100STLCCA, J100STLC
0318612
0318612 SCREW, Mount
BJ115TLEDA, BJ50DTLEDC, BJ50DTLEUR, BJ60ELEDR, BJ60ELEUA, BJ60TLECM, BJ70ELECB, BJ70ELEDA, BJ70ELEUM, BJ70PLEEE, BJ70PLSIS, BJ70PLSSD, HJ88MSLEDC, HJ88MSLEDC, J100STLCCA, J100STLCEM, J100STLEIE, J100STLEND, J100STLERC, J100STLESB, J100STLETS, J100WML
0328096
0328096 SCREW, Anode
AM55RSLD, BJ115ELEUA, BJ115GLECM, BJ115PLEEM, BJ115PLSIE, BJ115PLSSB, BJ115TLEDA, BJ130PLEED, BJ130PLSSS, BJ130TLECE, BJ130TLEDM, BJ130TLEUB, BJ135PLSIF, BJ150ELECD, BJ150ELEDB, BJ150ELEUC, BJ175EXECD, BJ175EXEDB, BJ175EXEUC, BJ175PLEES, BJ175PLSIF,
0327888
0327888 SCREW
D25RWA, J100STLCCA, J100STLCEM, J100STLEIE, J100STLEND, J100STLESB, J100STLETS, J10ECCD, J10ECDB, J10ECES, J10EEIR, J10EEOE, J10EERB, J10EESC, J10EETM, J110MLCCA, J110MLCDC, J110MLCEM, J110MLCUR, J115JLEIE, J115JLEND, J115JLETS, J115MLESB, J120TLAEM,
0329894
0329894 SCREW, Thrust mount
AM55RSLD, BJ4RDHEDS, BJ50DTLEDC, BJ50DTLEUR, BJ60ELEDR, BJ60ELEUA, BJ60TLECM, BJ70ELECB, BJ70ELEDA, BJ70ELEUM, BJ70PLEEE, BJ70PLSIS, BJ70PLSSD, CJ275TLCDC, CJ300TLCDC, D100WTLM, HJ45RCLEDS, HJ45RCLEUC, HJ55RSLC, HJ55RSLW, HJ55WMLM, HJ55WMLZ, J100STLC
0328694
0328694 SCREW, Front to rear cover
AM55RSLD, BJ115ELEDR, BJ115TLEDA, BJ150ELECD, BJ150ELEDB, BJ150ELEUC, BJ175EXECD, BJ175EXEDB, BJ175EXEUC, BJ175PLEES, BJ175PLSIF, BJ175PLSSC, BJ200CXEDR, BJ200CXEEB, BJ200CXSSE, BJ200PLSIF, BJ20SEECB, BJ20SEEDA, BJ20SEEUM, BJ20SRECB, BJ20SREDA, BJ20S
0326164
0326164 SCREW, Hinge pin
BJ115ELEDR, BJ115ELEUA, BJ115GLECM, BJ115PLEEM, BJ115PLSIE, BJ115PLSSB, BJ130PLEED, BJ130PLSSS, BJ130TLECE, BJ130TLEDM, BJ130TLEUB, BJ135PLSIF, BJ150ELECD, BJ150ELEDB, BJ150ELEUC, BJ175EXECD, BJ175EXEDB, BJ175EXEUC, BJ175PLEES, BJ175PLSIF, BJ175PLSSC
0329892
0329892 SCREW. Control valve
CJ275TLCDC, CJ275TLCOS, CJ300TLCDC, CJ300TLCOS, J120TLAEM, J120TLAIE, J120TLASB, J120TLCCA, J120TLCDC, J120TLCOS, J120TLCUR, J125ESXESS, J125ESXW, J140CXCCS, J140CXCEC, J140CXEIA, J140CXESR, J140TLCDC, J140TLCOS, J140TLCUA, J185ESXENR, J185ESXESS, J1