0333955 SCREW JOHNSON
J100WTLEIB, J100WTLENE, J100WTLERS, J100WTLESM, J100WTLETD, J120TLAEM, J120TLAIE, J120TLAND, J120TLARC, J120TLASB, J120TLATF, J120TLCCA, J125ESXENR, J125ESXERK, J125ESXETA, J140CXARC, J140CXATF, J140CXCCS, J140CXCEC, J140CXEIA, J140CXENM, J140CXESR,
SCREW
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Rating:
Compatible models:
J100WTLEIB
J100WTLENE
J100WTLERS
J100WTLESM
J100WTLETD
J120TLAEM
J120TLAIE
J120TLAND
J120TLARC
J120TLASB
J120TLATF
J120TLCCA
J125ESXENR
J125ESXERK
J125ESXETA
J140CXARC
J140CXATF
J140CXCCS
J140CXCEC
J140CXEIA
J140CXENM
J140CXESR
J150CXCCA
J150CXCEM
J150CXEIE
J150CXESB
J150ELAIS
J150ELANC
J150ELARA
J150ELATG
J150STLEIE
J150STLESB
J150WTLERC
J150WTLETG
J155WTLEIB
J155WTLENE
J175EXARC
J175EXATG
J175EXEIS
J175EXENC
J175STLACM
J175STLCEB
J175STLEID
J175STLESE
J185ESERK
J185ESXENR
J185ESXESS
J185ESXETA
J185ESXW
J200CXARC
J200CXATF
J200CXCCR
J200CXCEA
J200CXEIB
J200CXENE
J200CXESM
J225CXARC
J225CXATF
J225CXCCE
J225CXCED
J225CXEIC
J225CXENR
J225CXESS
J250CXARC
J250CXATF
J300CXERC
J300CXETF
JOHNSON
BRP JOHNSON entire parts catalog list:
- GEARCASE » 0333955
J100WTLERS, J100WTXERS 1994
J100WTLESM, J100WTXESM 1990
J100WTLETD, J100WTXETD 1993
J120TLAEM, J120TLCEM, J120TXCEM, TJ120TXCEM 1989
J120TLAIE, J120TLEIE, J120TXEIE, VJ120TLAIE, VJ120TLEIE, VJ120TXEIE 1991
J120TLAND, J120TLEND, J120TXEND, VJ120TLAND, VJ120TLEND, VJ120TXEND 1992
J120TLARC, J120TLARK, J120TLERC, J120TLERK, J120TXARC, J120TXARK, J120TXERC, J120TXERK 1994
J120TLASB, J120TLESB, J120TXESB, VJ120TLASB, VJ120TLESB, VJ120TXESB 1990
J120TLATF, J120TLATS, J120TLETF, J120TLETS, J120TXATF, J120TXATS, J120TXETF, J120TXETS, VJ120TLATF, VJ120TLATS, VJ120TLETF, VJ120TLETS, VJ120TXETF, VJ120TXETS 1993
J120TLCCA, J120TXCCA 1988
J125ESXENR 1992
J125ESXERK 1994
J125ESXETA, J125ESXETF 1993
J140CXARC, J140CXARK, J140CXERE, J140CXERK, J140TLARK, J140TLARR, J140TLERK, J140TLERR, J140TXARC, J140TXARK, J140TXERK, J140TXERR 1994
J140CXATF, J140CXATS, J140CXETB, J140CXETF, J140TLATC, J140TLATF, J140TLETC, J140TLETF, J140TXATF, J140TXATS, J140TXETC, J140TXETF, VJ140TLETC, VJ140TLETF, VJ140TXETC, VJ140TXETF 1993
J140CXCCS, J140TLCCM, J140TXCCM 1988
J140CXCEC, J140TLAEB, J140TLCEB, J140TXCEB 1989
J140CXEIA, J140TLEID, J140TXEID, VJ140TLAID, VJ140TLEID, VJ140TXEID 1991
J140CXENM, J140TLANS, J140TLENS, J140TXENS, VJ140TLANS, VJ140TLENS, VJ140TXENS 1992
J140CXESR, J140TLASE, J140TLESE, J140TXESE, VJ140TLASE, VJ140TLESE, VJ140TXESE 1990
J150CXCCA, J150TLCCA, J150TXCCA 1988
J150CXCEM, J150TLAEM, J150TLCEM, J150TXCEM, TJ150TXCEM 1989
J150CXEIE, J150JLEIE, J150TLAIE, J150TLEIE, J150TXEIE, VJ150TLEIE, VJ150TXEIE 1991
J150CXESB, J150TLASB, J150TLESB, J150TXESB, VJ150TLESB, VJ150TXESB 1990
J150ELAIS, J150ELEIS, J150EXEIS, J150GLEIS, J150NXEIS, TJ150GLEIS, VJ150ELEIS, VJ150EXEIS, VJ150GLEIS 1991
J150ELANC, J150ELENC, J150EXENC, J150GLENC, J150JLENC, J150NXENC, TJ150GLENC, VJ150ELANC, VJ150ELENC, VJ150EXENC 1992
J150ELARA, J150ELARV, J150ELERA, J150ELERV, J150EXARC, J150EXARV, J150EXERA, J150EXERV, J150GLERA, J150GLERV, J150JLERA, J150JLERV, J150NXARC, J150NXARV, J150NXERA, J150NXERV 1994
- IGNITION SYSTEM - QUIET RIDER
- GEARCASE - STANDARD ROT.- 20"(150&175SL ONLY) ALL 25" MODELS
- IGNITION SYSTEM
- GEARCASE - COUNTER ROTATION
- GEARCASE - STANDARD ROTATION - 20 IN. MODELS
- GEARCASE - COUNTER ROTATION
- GEARCASE - STANDARD ROTATION - 25" MODELS
- IGNITION SYSTEM - QUIET RIDER
- GEARCASE - STANDARD ROTATION - 20 IN. MODELS
- IGNITION SYSTEM
J150STLESB, TJ150SLESB, VJ150SLESB 1990
J150WTLERC, J150WTLERV, J150WTXERC, J150WTXERV 1994
J150WTLETG, J150WTLETS, J150WTXETG, J150WTXETS 1993
J155WTLEIB, J155WTXEIB 1991
J155WTLENE, J155WTXENE 1992
J175EXARC, J175EXARV, J175EXERA, J175EXERV, J175GLERA, J175NXARC, J175NXARV, J175NXERA, J175NXERV, J175SLERA 1994
- GEARCASE - STANDARD ROTATION - 20 IN. MODELS
- IGNITION SYSTEM - QUIET RIDER
- GEARCASE - STANDARD ROT.- 20"(150&175SL ONLY) ALL 25" MODELS
- IGNITION SYSTEM
- GEARCASE - COUNTER ROTATION
- GEARCASE - STANDARD ROTATION - 25" MODELS
- IGNITION SYSTEM - QUIET RIDER
- GEARCASE - STANDARD ROTATION - 20 IN. MODELS
- IGNITION SYSTEM
- GEARCASE - COUNTER ROTATION
J175EXENC, J175GLENC, J175NXENC, VJ175EXENC, VJ175GLENC 1992
J175STLACM, J175STLCCM, J175TLCCM, J175TXCCM 1988
J175STLCEB, J175TXCEB 1989
J175STLEID, J175TXEID, VJ175SLEID, VJ175TXEID 1991
J175STLESE, J175TXESE, VJ175SLESE, VJ175TXESE 1990
J185ESERK 1994
- GEARCASE - STANDARD ROTATION - 25 IN. & 30 IN. MODELS
- GEARCASE - STANDARD ROTATION - 20 IN. MODELS
- GEARCASE - COUNTER ROTATION
J185ESXESS 1990
J185ESXETA, J185ESXETF 1993
- GEARCASE - STANDARD ROTATION - 25 IN. & 30 IN. MODELS
- GEARCASE - STANDARD ROTATION - 20 IN. MODELS
- GEARCASE - COUNTER ROTATION
J200CXARC, J200CXARK, J200CXERK, J200CXERS, J200CZARK, J200CZERK, J200CZERS, J200STLERK, J200STLERR, J200TXARC, J200TXARK, J200TXERK, J200TXERS, J200TZARK, J200TZERK, J200TZERS 1994
- GEARCASE - STANDARD ROTATION - 20 IN. MODELS
- GEARCASE - COUNTER ROTATION
- GEARCASE - STANDARD ROTATION - 25 IN. & 30 IN. MODELS
- GEARCASE - STANDARD ROTATION - 20 IN. MODELS
- GEARCASE - COUNTER ROTATION
- GEARCASE - STANDARD ROTATION - 25 IN. & 30 IN. MODELS
J200CXCEA, J200STLCEB, J200TXCEA, TJ200TXCEA 1989
J200CXEIB, J200STLEID, J200TXEIB, VJ200SLEID, VJ200TXEIB 1991
J200CXENE, J200STLENS, J200TXENE, VJ200SLENS, VJ200TXENE 1992
J200CXESM, J200STLESE, J200TXESM, VJ200SLESE, VJ200TXESM 1990
J225CXARC, J225CXARK, J225CXERK, J225CXERM, J225CZARK, J225CZERK, J225CZERM, J225PLERK, J225PLERM, J225PXARC, J225PXARK, J225PXERK, J225PXERM, J225PZARK, J225PZERK, J225PZERM, J225STLERC, J225STLERK, J225TLERK, J225TLERM, J225TXARC, J225TXARK, J225TXERK, J225TXERM, J225TZARK, J225TZERK, J225TZERM 1994
- GEARCASE - STANDARD ROTATION - 20 IN. MODELS
- GEARCASE - COUNTER ROTATION
- GEARCASE - STANDARD ROTATION - 25 IN. & 30 IN. MODELS
Information:
Table 1
Required Tools
Tool Part Number Part Description Qty
A(1) 439–3940 Bracket Ast 2
6V-3668 12 MM Bolt 2
5P-8245 Hard Washer 2
B 484-3313 Fuel Pump Kit 1
(1) Use one to remove the fuel pump from the EPG engine.Start By:
Remove the fuel transfer pump.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.Dispose of all fluids according to local regulations and mandates.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
This fuel system may contain high-pressure fuel for extended periods after engine shutdown. Do not open the high-pressure fuel system without first releasing the high-pressure fuel from the system. Refer to the Operation and Maintenance Manual, "High-Pressure Fuel System - Pressure Release" to properly release fuel pressure. Exposure to high-pressure fuel may result in personal injury.
Illustration 1 g06261853
Remove air manifold (1). Refer to Disassembly and Assembly, "Air Inlet Manifold - Remove and Install" to remove air manifold (1).
Illustration 2 g06261967
Disconnect hose assemblies (2) and (3). Disconnect harness assembly (4).
Illustration 3 g06261968
Disconnect hose assembly (5) and harness assembly (8). Remove fuel pressure sensor (6) and fuel temperature sensor (7).Note: Discard the fuel pressure sensor (Rail) after use. Use new fuel pressure sensor (Rail) for installation.
Illustration 4 g06262676
Remove clamp assembly (10) and remove tube assembly (9).
Illustration 5 g06261977
Illustration 6 g06261982
Disconnect hose assembly (13).
Attach Tooling (A) and a suitable lifting device to high-pressure fuel pump (11). The weight of high-pressure fuel pump (11) is approximately 120 kg (265 lb).
Remove four bolts (12).
Rotate high-pressure fuel pump (11) as shown in Illustration 6 and add another Tooling (A).
Remove high-pressure fuel pump (11).Installation Procedure
Install high-pressure fuel pump (9) in the reverse order of removal.
Tighten fuel pressure sensor (6) to a torque of 45 6 N m (33 4 lb ft) with a 27 mm (1.0 inch) deep socket or crowfoot.
Tighten fuel temperature sensor (7) to a torque of 20 3 N m (177 27 lb in).
Lubricate O-ring seals of tube assembly (9). Connect tube assembly (9) and hand tighten nut (10).
Install clamp assembly (10). Hand tighten the bolt on clamp assembly (10).
Tighten the connection nuts of tube assembly (9) to a torque of 38 N m (28 lb ft). Tighten the connection nuts to a final torque of 100 N m (74 lb ft).
Tighten the bolt on clamp assembly (10) to a torque of 55 10 N m (41 7 lb ft).
Following repairs to the high-pressure fuel system, accumulator plugs on opened cylinders should be removed. A successful completion of the "Fuel Systems Function Test (FSFT)" using CATET must be performed. Upon completion of the FSFT, accumulator plugs are to be reinstalled.
After replacing the high-pressure fuel pump, perform a fuel system functional test. It is not necessary to remove any accumulator plugs to perform the fuel system functional test when only the high-pressure fuel pump has been replaced.
Parts screw JOHNSON:
0313327
0313327 SCREW, Clamp to boat
100ESL71A, 100ESL72R, 100ML79S, 115EL77S, 115ESL69E, 115ESL70D, 115ESL74B, 115ESL75E, 115ETZ78C, 115ML79R, 125ESL71C, 125ESL72R, 135ESL74B, 135ESL75E, 140ML78C, 140ML79R, 150TL78S, 150TL79C, 175TL77S, 175TL78C, 175TL79R, 200TL77C, 200TL78R, 200TL79A,
0316563
0316563 SCREW
100ESL71A, 100ESL72R, 100ML79S, 115EL77S, 115ESL73M, 115ESL74B, 115ESL75E, 115ETZ78C, 115ML79R, 115TXL77S, 125ESL71C, 125ESL72R, 135ESL73M, 135ESL74B, 135ESL75E, 140ML77S, 140ML78C, 140ML79R, 150TL78S, 150TL79C, 175TL77S, 175TL78C, 175TL79R, 200TL76S
0321942
0321942 SCREW,Socket head
100ML79S, 115ETZ78C, 115ML79R, 115TXL77S, 140ML77S, 140ML78C, 140ML79R, 150TL78S, 150TL79C, 175TL77S, 175TL78C, 175TL79R, 200TL76S, 200TL77C, 200TL78R, 200TL79A, 235TL70A, 235TL78R, 85ETLR78C, 85ML79R, 85TXLR77S, BJ250CXECB, BJ250CXEDA, BJ250CXEUM, B
0322906
0322906 SCREW,Manifold to c'case,long
100ML79S, 115ETZ78C, 115ML79R, 115TXL77S, 140ML77S, 140ML78C, 140ML79R, 85ETLR78C, 85ML79R, 85TXLR77S, BJ115TLEDA, CJ275TLCDC, CJ300TLCDC, D100WTLM, HJ88MSLEDC, HJ88MSLEDC, J100MLCSC, J100STLCCA, J100STLCEM, J100STLEIE, J100STLEND, J100STLERC, J100ST
0325135
0325135 SCREW, Stator mounting
100ML79S, 115ML79R, 140ML79R, 150TL79C, 175TL79R, 200TL79A, 235TL70A, 85ML79R, BJ115TLEDA, BJ200CXEDR, BJ200CXEEB, BJ200CXSSE, BJ200PLSIF, BJ225CXEEC, BJ225CXSSR, BJ225PLSIF, BJ250CXECB, BJ250CXEDA, BJ250CXEUM, CJ275TLCDC, CJ300TLCDC, D100WTLM, HJ88M
0328714
0328714 SCREW,Throttle lever
AM55RSLD, BJ115ELEDR, BJ115ELEUA, BJ115GLECM, BJ115PLEEM, BJ115PLSIE, BJ115PLSSB, BJ130PLEED, BJ130PLSSS, BJ130TLECE, BJ130TLEDM, BJ130TLEUB, BJ135PLSIF, BJ150ELECD, BJ150ELEDB, BJ150ELEUC, BJ175EXECD, BJ175EXEDB, BJ175EXEUC, BJ175PLEES, BJ175PLSIF,
0328694
0328694 SCREW, Front to rear cover
AM55RSLD, BJ115ELEDR, BJ115TLEDA, BJ150ELECD, BJ150ELEDB, BJ150ELEUC, BJ175EXECD, BJ175EXEDB, BJ175EXEUC, BJ175PLEES, BJ175PLSIF, BJ175PLSSC, BJ200CXEDR, BJ200CXEEB, BJ200CXSSE, BJ200PLSIF, BJ20SEECB, BJ20SEEDA, BJ20SEEUM, BJ20SRECB, BJ20SREDA, BJ20S
0326891
0326891 SCREW, Cyl. to c'case
BJ130PLEED, BJ130PLSSS, BJ130TLECE, BJ130TLEDM, BJ130TLEUB, BJ135PLSIF, BJ200CXEDR, BJ200CXEEB, BJ200CXSSE, BJ200PLSIF, BJ225CXEEC, BJ225CXSSR, BJ225PLSIF, BJ250CXECB, BJ250CXEDA, BJ250CXEUM, CJ275TLCDC, CJ275TLCOS, CJ300TLCDC, CJ300TLCOS, J120TLAEM,