5036514 *SCREW JOHNSON
BJ25E4SDS, BJ25E4SUC, BJ25R4SDS, BJ25R4SUC, BJ25TE4SDS, BJ25TE4SUC, J10BL4SUM, J10EL4SDA, J10EL4SOR, J10R4SDM, J10R4SUB, J10RL4SDM, J10TBL4SDE, J10TBL4SUD, J10TE4SDM, J15EL4SDC, J15EL4SOS, J15EL4SUR, J15R4SDM, J15R4SUB, J15RL4SDM, J15TE4SDM, J15TE4SU
SCREW
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Compatible models:
BRP JOHNSON entire parts catalog list:
- CARBURETOR » 5036514
- CARBURETOR
BJ25R4SDS, BJ25RL4SDS, J25R4SDC, J25RL4SDC 2006
BJ25R4SUC, BJ25RL4SUC, J25R4SUR, J25RL4SUR 2007
BJ25TE4SDS, BJ25TEL4SDS, J25TE4SDC, J25TEL4SDC 2006
BJ25TE4SUC, BJ25TL4SUC, J25TE4SUR, J25TEL4SUR 2007
J10BL4SUM, J10EL4SUM 2007
J10EL4SDA 2006
J10EL4SOR, J10R4SOA, J10RL4SOA, J10TBL4SOB, J10TE4SOA, J10TEL4SOA 2005
J10R4SDM 2006
J10R4SUB, J10RL4SUB 2007
J10RL4SDM 2006
J10TBL4SDE 2006
J10TBL4SUD, J10TE4SUB, J10TEL4SUB 2007
J10TE4SDM, J10TEL4SDM 2006
J15EL4SDC 2006
J15EL4SOS, J15R4SOA, J15RL4SOA, J15TE4SOA, J15TEL4SOA 2005
J15EL4SUR 2007
J15R4SDM 2006
J15R4SUB, J15RL4SUB 2007
J15RL4SDM 2006
J15TE4SDM, J15TEL4SDM 2006
J15TE4SUB, J15TEL4SUB 2007
Information:
Note: Codes are detecting a high exhaust gas temperature, when temperature sensors are normal.Note: If any of the emergency shutdowns occur from high after treatment temperatures (3242-0, 3246-0, or 4765-0) and the engine is restarted prior to all of the aftertreatment temperatures being below 300 °C (572 °F), the 523601-0 code will occur.If any of the following codes are active or logged, resolve those codes first:
4765-3 or 4765-4 Aftertreatment DOC Intake Gas Temperature: Voltage Above or Below Normal
3243-3 or 3424-4 Aftertreatment DPF Inlet Gas Temperature: Voltage Above or Below Normal
3246-3 or 3246-4 Aftertreatment DPF Outlet Gas Temperature: Voltage Above or Below Normal
Table 2
Troubleshooting Test Steps Values Results
1. Check the Engine Oil Level and Obtain an Oil Sample
Check oil level and obtain an oil sample. If the oil level is high, then take an oil sample to check for fuel dilution. Refer to Troubleshooting, Oil Contains Fuel if fuel is present.
Oil
Result: The engine oil sample shows moitor or action required, then skip to Step 5.
Make the necessary repairs.
Result: The engine oil sample and oil level are OK.
Proceed to Test Step 4.
Result: engine oil level is not at the correct level.
Determine root cause of why the oil level was high or low.
2. Associated Codes
Establish a connection with Caterpillar Electronic Technician (Cat ET).
Codes
Result: Associated codes are active.
Refer to Troubleshooting, "Sensor Signal (Analog, Passive) - Test"
Result: Associated codes are not active.
Proceed to Test Step 3.
3. Turbocharger
A. Check the turbocharger oil seal. If the turbocharger has failed, oil could get into the exhaust system.
B. Check the Condition of the Turbocharger.
Refer to Testing & Adjusting, "Turbocharger - Inspect".
Turbocharger
Result: The turbocharger is not operating properly and/or the condition is NOT OK.
Replace the turbocharger.
Result: The turbocharger is operating properly and the condition is OK.
Proceed to Test Step 4.
4. Check for Proper Installation of all Exhaust Temperature Sensors
Exhaust Temperature Sensor
Result: The exhaust temperature sensors are installed properly.
Proceed to Test Step 5.
Result: The exhaust temperature sensors are not installed properly.
Repair: Remove the exhaust temperature sensors and reinstall properly.
5. Check that the Exhaust Temperature Sensors are Operating Correctly
Exhaust Temperature Sensor
Result: The exhaust temperature sensors are operating correctly.
Proceed to Test Step 6.
Result: The exhaust temperature sensors are not operating correctly.
Repair: Refer to “Sensor Signal (Analog, Passive) - Test”.
6. Check Exhaust Gas Temperature in Cat® ET
A. Check Exhaust Gas Temperature
Do not check temperatures until Cat® ET shows that the temperatures are below 300° C (572° F). The temperature should be checked at the areas that are not insulated on the aftertreatment.
B. Compare the actual exhaust temperature with a heat gun to the temperature that is listed in Cat® ET.
Exhaust Gas Temperature
Result: The exhaust gas temperature is approximately the same.
Proceed to Test Step 7.
Result: If the temperatures are not approximately the same, then check the temperature sensor.
Refer to Troubleshooting, "Sensor Signal (Analog, passive) - Test" for the correct resistance.
7. Check the condition of the Air Filter
Air Filter
Result: The air filter is clean and is in good condition.
Proceed to Test Step 8.
Result: The air filter is dirty and is in bad condition.
Repair: Replace the air filter.
8. Air Intake System
A. Check the air intake system.
Refer to the Systems Operation/Testing and AdjustingKENR9884"Air Inlet and Exhaust System - Inspect"
Air Inlet
Result: The air intake system is not restricted.
Proceed to Test Step 9.
Result: The air intake system is restricted.
Make the necessary repairs.
9. Check the Engine Oil Level
Oil Level
Result: The engine oil level is not at the correct level.
Determine root cause of why the oil level was high or low.
Fill or remove the engine oil to have the correct level.
The engine oil level is correct.
STOP
If the procedure did not correct the issue, Contact your Caterpillar dealer Technical Communicator (TC). For further assistance, your TC can confer with the Dealer Solutions Network (DSN).High Exhaust Gas Temperature After Emergency High Temperature Diagnostic Code
Table 3
Diagnostic Trouble Code
Code Description Conditions Present Response
523601-0 High Exhaust Gas Temperature After Emergency High Temperature DTC Battery Voltage is normal. Engine Stop
Starter relay inhibited until all three exhaust gas temperatures decrease to 300C (572F).
Warning Level 3
After a shutdown due to a high exhaust temperature, the engine ECM will not allow the engine to start until the exhaust temperatures have decreased to 300° C
4765-3 or 4765-4 Aftertreatment DOC Intake Gas Temperature: Voltage Above or Below Normal
3243-3 or 3424-4 Aftertreatment DPF Inlet Gas Temperature: Voltage Above or Below Normal
3246-3 or 3246-4 Aftertreatment DPF Outlet Gas Temperature: Voltage Above or Below Normal
Table 2
Troubleshooting Test Steps Values Results
1. Check the Engine Oil Level and Obtain an Oil Sample
Check oil level and obtain an oil sample. If the oil level is high, then take an oil sample to check for fuel dilution. Refer to Troubleshooting, Oil Contains Fuel if fuel is present.
Oil
Result: The engine oil sample shows moitor or action required, then skip to Step 5.
Make the necessary repairs.
Result: The engine oil sample and oil level are OK.
Proceed to Test Step 4.
Result: engine oil level is not at the correct level.
Determine root cause of why the oil level was high or low.
2. Associated Codes
Establish a connection with Caterpillar Electronic Technician (Cat ET).
Codes
Result: Associated codes are active.
Refer to Troubleshooting, "Sensor Signal (Analog, Passive) - Test"
Result: Associated codes are not active.
Proceed to Test Step 3.
3. Turbocharger
A. Check the turbocharger oil seal. If the turbocharger has failed, oil could get into the exhaust system.
B. Check the Condition of the Turbocharger.
Refer to Testing & Adjusting, "Turbocharger - Inspect".
Turbocharger
Result: The turbocharger is not operating properly and/or the condition is NOT OK.
Replace the turbocharger.
Result: The turbocharger is operating properly and the condition is OK.
Proceed to Test Step 4.
4. Check for Proper Installation of all Exhaust Temperature Sensors
Exhaust Temperature Sensor
Result: The exhaust temperature sensors are installed properly.
Proceed to Test Step 5.
Result: The exhaust temperature sensors are not installed properly.
Repair: Remove the exhaust temperature sensors and reinstall properly.
5. Check that the Exhaust Temperature Sensors are Operating Correctly
Exhaust Temperature Sensor
Result: The exhaust temperature sensors are operating correctly.
Proceed to Test Step 6.
Result: The exhaust temperature sensors are not operating correctly.
Repair: Refer to “Sensor Signal (Analog, Passive) - Test”.
6. Check Exhaust Gas Temperature in Cat® ET
A. Check Exhaust Gas Temperature
Do not check temperatures until Cat® ET shows that the temperatures are below 300° C (572° F). The temperature should be checked at the areas that are not insulated on the aftertreatment.
B. Compare the actual exhaust temperature with a heat gun to the temperature that is listed in Cat® ET.
Exhaust Gas Temperature
Result: The exhaust gas temperature is approximately the same.
Proceed to Test Step 7.
Result: If the temperatures are not approximately the same, then check the temperature sensor.
Refer to Troubleshooting, "Sensor Signal (Analog, passive) - Test" for the correct resistance.
7. Check the condition of the Air Filter
Air Filter
Result: The air filter is clean and is in good condition.
Proceed to Test Step 8.
Result: The air filter is dirty and is in bad condition.
Repair: Replace the air filter.
8. Air Intake System
A. Check the air intake system.
Refer to the Systems Operation/Testing and AdjustingKENR9884"Air Inlet and Exhaust System - Inspect"
Air Inlet
Result: The air intake system is not restricted.
Proceed to Test Step 9.
Result: The air intake system is restricted.
Make the necessary repairs.
9. Check the Engine Oil Level
Oil Level
Result: The engine oil level is not at the correct level.
Determine root cause of why the oil level was high or low.
Fill or remove the engine oil to have the correct level.
The engine oil level is correct.
STOP
If the procedure did not correct the issue, Contact your Caterpillar dealer Technical Communicator (TC). For further assistance, your TC can confer with the Dealer Solutions Network (DSN).High Exhaust Gas Temperature After Emergency High Temperature Diagnostic Code
Table 3
Diagnostic Trouble Code
Code Description Conditions Present Response
523601-0 High Exhaust Gas Temperature After Emergency High Temperature DTC Battery Voltage is normal. Engine Stop
Starter relay inhibited until all three exhaust gas temperatures decrease to 300C (572F).
Warning Level 3
After a shutdown due to a high exhaust temperature, the engine ECM will not allow the engine to start until the exhaust temperatures have decreased to 300° C
Parts screw JOHNSON:
5033072
5033072 *SCREW, TAPPET ADJUSTING
J10BL4SUM, J10EL4SDA, J10EL4SOR, J10EL4SRC, J10R4SDM, J10R4SNF, J10R4SR, J10R4STC, J10R4SUB, J10RL4SDM, J10TBL4SDE, J10TBL4SUD, J10TE4SDM, J15EL4SDC, J15EL4SOS, J15EL4SUR, J15R4SDM, J15R4SNF, J15R4SR, J15R4STC, J15R4SUB, J15RL4SDM, J15RL4SR, J15TE4SD
5032948
5032948 SCREW (6X75mm)
J10BL4SUM, J10EL4SDA, J10EL4SOR, J10EL4SRC, J10R4SDM, J10R4SNF, J10R4SR, J10R4STC, J10R4SUB, J10RL4SDM, J10TBL4SDE, J10TBL4SUD, J10TE4SDM, J15EL4SDC, J15EL4SOS, J15EL4SUR, J15R4SDM, J15R4SNF, J15R4SR, J15R4STC, J15R4SUB, J15RL4SDM, J15RL4SR, J15TE4SD
5031690
5031690 SCREW
BJ115L4SDA, BJ115L4SRC, BJ115L4STS, BJ140CX4DR, BJ140CX4SRS, BJ140L4SDR, BJ140PL4SRS, BJ25E4SDS, BJ25E4SUC, BJ25R4SDS, BJ25R4SUC, BJ25TE4SDS, BJ25TE4SUC, BJ40PL4SDR, BJ40PL4SOC, BJ40PL4SRS, BJ50PL4SDR, BJ50PL4SOC, BJ50PL4SRS, BJ90PL4SDA, BJ90PL4SRC,
5033294
5033294 *SCREW
J10BL4SUM, J10EL4SDA, J10EL4SOR, J10EL4SRC, J10R4SDM, J10R4SNF, J10R4SR, J10R4STC, J10R4SUB, J10RL4SDM, J10TBL4SDE, J10TBL4SUD, J10TE4SDM, J15EL4SDC, J15EL4SOS, J15EL4SUR, J15R4SDM, J15R4SNF, J15R4SR, J15R4STC, J15R4SUB, J15RL4SDM, J15TE4SDM, J15TE4S
5034083
5034083 *SCREW,CABLE CLAMP
J10EL4SDA, J10EL4SOR, J10EL4SRC, J10R4SDM, J10R4SR, J10R4STC, J10RL4SDM, J10TBL4SDE, J10TE4SDM, J15EL4SDC, J15EL4SOS, J15R4SDM, J15R4SR, J15R4STC, J15RL4SDM, J15RL4SR, J15TE4SDM
5033589
5033589 SCREW (6X35mm)
BJ115L4SDA, BJ115L4SRC, BJ115L4STS, BJ140CX4DR, BJ140CX4SRS, BJ140L4SDR, BJ140PL4SRS, BJ200CX4DC, BJ200X4SDC, BJ225CX4DC, BJ225X4SDC, BJ25E4SDS, BJ25E4SUC, BJ25R4SDS, BJ25R4SUC, BJ25TE4SDS, BJ25TE4SUC, BJ90PL4SDA, BJ90PL4SRC, BJ90PL4STS, J115PL4SOR,
5033590
5033590 SCREW (6X55mm)
BJ115L4SDA, BJ115L4SRC, BJ115L4STS, BJ140CX4DR, BJ140CX4SRS, BJ140L4SDR, BJ140PL4SRS, BJ25E4SDS, BJ25E4SUC, BJ25R4SDS, BJ25R4SUC, BJ25TE4SDS, BJ25TE4SUC, BJ90PL4SDA, BJ90PL4SRC, BJ90PL4STS, J115PL4SOR, J140CX4SOR, J140CX4STS, J140PL4SOR, J140PL4STS,
5036542
5036542 *SCREW
BJ25E4SDS, BJ25E4SUC, BJ25R4SDS, BJ25R4SUC, BJ25TE4SDS, BJ25TE4SUC, J10BL4SUM, J10EL4SDA, J10EL4SOR, J10R4SDM, J10R4SUB, J10RL4SDM, J10TBL4SDE, J10TBL4SUD, J10TE4SDM, J15EL4SDC, J15EL4SOS, J15EL4SUR, J15R4SDM, J15R4SUB, J15RL4SDM, J15TE4SDM, J15TE4SU