0310863 JOHNSON SEAL, Starboard

Illustration 1 g03130716
Front view of engine
Table 1
Specification for 105-7847 Cylinder Block Gp
Item Qty Part Specification Description
During assembly, bottom of the plate, top of block, and both sides of plate gasket must be free from of fuel, oil, water, gasket adhesives, assembly compounds or any other contaminates.
A 2 6N-9133 Plate Gasket Thickness of one gasket between the cylinder block and spacer plates is 0.208 0.025 mm (0.0082 0.0010 inch).
B 2 6I-4613 Spacer Plate Thickness of one plate is 8.585 0.025 mm (0.3380 0.0010 inch).
1 2 4N-1650 Dowel Protrusion (C) is 18.04 0.50 mm (0.710 0.020 inch).
2 2 4N-1650 Dowel Protrusion (D) is 18.50 0.50 mm (0.728 0.020 inch).
3 3 7C-9614 Taperlock Plug Before assembly, apply white Loctite Breakloose PST to the threads.
Torque to 80 15 N m (59 11 lb ft).
4 5 4N-0614 Crankshaft Bearing Cap Width (E) of crankshaft bearing cap is 215.900 mm (8.5000 inch).
Width in the cylinder block for crankshaft bearing cap is 215.900 0.013 mm (8.5000 0.0005 inch).
F - - New dimension from centerline of crankshaft bearing bore to bottom of block (pan rails) is 165.10 mm (6.500 inch).
5 10 3P-1323 Bearing Cap Bolt Use the following procedure in order to tighten the bearing cap bolts :
1. Install bearing cap with the part number and ARROW toward the front of the block. Each cap has a number. Each cap must be installed in the same position as the correct number on the side of the cylinder block pan rail.
2. Before assembly, apply clean engine oil to the threads of the bolts.
3. Tighten the tab end bolt to 258 14 N m (190 10 lb ft).
4. Tighten the opposite end bolt to 258 14 N m (190 10 lb ft).
5. Turn opposite end bolt to an angle of 120 5 degrees.
6. Turn tab end bolt to an angle of 120 5 degrees.
Illustration 2 g03130717
Right side view of engine
Table 2
Item Qty Part Specification Description
6 1 3B-0645 Cup Plug Before assembly, apply blue Loctite 540 to the surface.
7 3 6L-4428 Taperlock Stud Torque to 35 5 N m (26 4 lb ft).
8 4 4N-0683 Dowel Protrusion (G) is 19.0 0.5 mm (0.75 0.02 inch).
Illustration 3 g03130718
Table 3
Item Qty Part Specification Description
9 8 9L-5854 Filler Band Dip the filler band in SAE 30 lube oil, install on the liner, and immediately insert the liner into the cylinder block.
10 8 142-7072 Liner Seal Before assembly, cover seals with 5P-3975 Rubber Lubricant.
11 8 110-2220 Liner Seal Before assembly, cover seals with 5P-3975 Rubber Lubricant.
12 8 142-6217 O-Ring Seal Before assembly, cover seals with 5P-3975 Rubber Lubricant.
H - - New dimension from centerline of crankshaft bearing bore to the top of the block is 419.1 mm (16.50 inch).
J - - Bore in the block for the main bearings is 129.891 0.013 mm (5.1138 0.0005 inch).