5005635 JOHNSON Service Manual - French

Required Service Tools
Table 1
Required Service Tools
Part Number Description
N/A 4 mm Allen Wrench
6V-2197 Transducer
7X-1171 Transducer Adapter
5P-7277 Voltage Tester
1U-5804 Crimp Tool (12−AWG TO 18−AWG)
151-6320 Wire Removal Tool
266-1683 Removal Tool
147-6456 Removal Tool
7X-1710 Multimeter Probe
237-5130 Digital Multimeter (HEAVY-DUTY)
or
257-9140 Digital Multimeter
or
146-4080 Digital Multimeter Gp (RS232)
or
349-4204 Digital Multimeter Gp
- Suitable torque screwdriver for the retaining screw on the ECM connectors (6Nm)(1)
(1) The retaining screw for the ECM connectors must be tightened with a torque screwdriver only to prevent damage from overtightening.Two short jumper wires are needed to check the continuity of some wiring harness circuits by shorting two adjacent terminals together in a connector. A long extension wire may also be needed to check the continuity of some wiring harness circuits.Optional Service Tools
Table 2 lists the optional service tools that can be used when the engine is serviced.
Table 2
Part Number Description
198-4240
or
1U-5470 Digital Pressure Indicator
Engine Pressure Group
4C-4911(1) Battery Load Tester
6V-9130(2) Temperature Adapter (MULTIMETER)
215-9512(3) Hose Connector (Quick Disconnect, Male)
215-9513(3) Hose Connector (Quick Disconnect, Female)
4C-4075 Crimp Tool (4−AWG TO 10−AWG)
349-4199 AC/DC Current Probe
2P-8278 Tube As
(1) Refer to Special Instructions, SEHS9249, "Use of 4C-4911 Battery Load Tester for 6 V, 8 V, and 12 V Lead Acid Batteries". Also, refer toSpecial Instructions, SEHS7633, "Battery Test Procedure".
(2) Refer to Special Instructions, SEHS8382, "Use of the 6V-9130 Temperature Adapter Group".
(3) This item is used with a 2P-8278 Tube Assembly.Cat Electronic Technician (ET)
The electronic service tool (Cat ET) can display the following information:
Status of all pressure sensors and temperature sensors
Programmable parameter settings
Active diagnostic codes and logged diagnostic codes
Logged eventsThe electronic service tool can also be used to perform the following functions:
Diagnostic tests
Calibrations
Programming of flash file
Parameter programming
Copy configuration function for Electronic Control Module (ECM) replacement
Data logging
Graphs (real time)Table 3 lists the service tools that are required to use the electronic service tool.
Table 3
Service Tools for the Use of the Electronic Service Tool
Part Number Description
N/A Required
IBM compatible PC with
266 MHz Pentium processor
64 MB of RAM
400 MB of available hard drive space
CD-ROM drive
VGA monitor or display (800 x 600)
Microsoft® Windows 2000, XP, ME,
NT 4.0 (Service Pack 4), 98, or 95
RS232 port with 16550AF UART
N/A Recommended
IBM compatible PC with
450 MHz Pentium III processor
128 MB of RAM
1 GB of available hard drive space
40X speed CD-ROM drive or
8X speed DVD drive
Super VGA monitor or display (800 x 600)
Microsoft® Windows 2000, XP, ME,
NT 4.0 (Service Pack 6), or 98
RS232 port with 16550AF UART
JERD2124 Single Use Program License
JERD2128 Data Subscription (Truck and Commercial Engine)
JERD2129 Data Subscription for All Engines and Machines
317-7484(1) Communication Adapter ("CAT ET" TO ECM INTERFACE)
457-6114(2) Adapter Cable ("Communication Adapter" TO ECM INTERFACE)
370-8059(3) Adapter Cable As
(1) The 7X-1700 Communication Adapter Gp may also be used.
(2) This cable can be used in place of 332-7381 Adapter Cable As to connect to 9 pin and 14-pin diagnostic connectors.
(3) The 370-8059 Adapter Cable As is required to connect to the USB port on computers that are not equipped with an RS232 serial port.Note: More information on the use of the electronic service tool and the PC requirements is in the documentation that accompanies the software.Connecting the Electronic Service Tool and the Communication Adapter Gp
Illustration 1 g06022899
(1) Personal Computer (PC)
(2) 196-0055 Adapter Cable As
(3) 275-5121 Communic