5032572 SHIM (T:1.3mm) JOHNSON
BJ115L4SDA, BJ115L4SRC, BJ115L4STS, BJ140L4SDR, BJ140PL4SRS, BJ60PL4SDM, BJ60PL4SOA, BJ60PL4SRR, BJ60PL4STC, BJ70PL4SDM, BJ70PL4SOA, BJ70PL4SRR, BJ70PL4STC, BJ90PL4SDA, BJ90PL4SRC, BJ90PL4STS, J115PL4SOR, J140PL4SOR, J140PL4STS, J140PX4SOR, J60PL4SNF
SHIM
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BRP JOHNSON entire parts catalog list:
- GEARS » 5032572
BJ115L4STS, BJ115X4STS, J115PL4STS, J115PX4STS 2003
BJ140L4SDR, BJ140X4SDR, J140PL4SDA, J140PX4SDA 2006
BJ140PL4SRS, BJ140PX4SRS, J140PL4SRC, J140PX4SRS 2004
BJ60PL4SDM, J60PL4SDM 2006
BJ60PL4SOA, J60PL4SOA 2005
BJ60PL4SRR, J60PL4SRR 2004
BJ60PL4STC, J60PL4STC 2003
BJ70PL4SDM, J70PL4SDM 2006
BJ70PL4SOA, J70PL4SOA 2005
BJ70PL4SRR, J70PL4SRR 2004
BJ70PL4STC, J70PL4STC 2003
BJ90PL4SDA, BJ90PX4SDA, J90PL4SDA, J90PX4SDA 2006
BJ90PL4SRC, BJ90PX4SRC, J90PL4SRC, J90PX4SRC 2004
BJ90PL4STS, BJ90PX4STS, J90PL4STS, J90PX4STS 2003
J115PL4SOR, J115PX4SOR 2005
J140PL4SOR 2005
J140PL4STS, J140PX4STS 2003
J140PX4SOR 2005
J60PL4SNF 2002
J70PL4SNF 2002
J90PL4SOR, J90PX4SOR 2005
Information:
Illustration 1 g01113248
Schematic
Illustration 2 g01258956
(1) Location of the J1/P1 ECM connectors
Illustration 3 g01113249
P1 ECM connector
(P1-43) Engine fan control solenoid
(P1-51) Solenoid return
Illustration 4 g01266779
Cooling fan drive assembly
(2) Engine fan control solenoid
(3) Connector for the engine fan speed sensor
(4) Cooling fan drive assembly Test Step 1. Inspect Electrical Connectors and Wiring
Remove the electrical power from the ECM.
Thoroughly inspect the ECM connector J1/P1. Inspect all of the other connectors for the circuit. Refer to the diagnostic functional test Troubleshooting, "Electrical Connectors - Inspect".
Perform a 45 N (10 lb) pull test on each of the wires in the ECM connector that are associated with the circuit.
Check the ECM connector (allen head screw) for the proper torque. Refer to the diagnostic functional test Troubleshooting, "Electrical Connectors - Inspect".
Check the harness and the wiring for abrasion and for pinch points. Expected Result:All connectors, pins, and sockets are completely coupled and/or inserted. The harness and wiring are free of corrosion, of abrasion, and of pinch points.Results:
OK - The harness and wiring are OK. Proceed to Test Step 2.
Not OK - There is a problem in the connectors and/or wiring.Repair: Repair the connectors or wiring and/or replace the connectors or wiring. Ensure that all of the seals are properly in place and ensure that the connectors are completely coupled.Verify that the repair eliminates the problem.STOPTest Step 2. Check for Active Diagnostic Codes
Connect Caterpillar Electronic Technician (ET) to the service tool connector.
Restore the electrical power to the ECM.
Monitor the active diagnostic code screen on Cat ET. Check and record any active diagnostic codes. Note: Wait at least 30 seconds in order for the diagnostic codes to become active.
Determine if the problem is related to an open circuit diagnostic code (05) or a short circuit diagnostic code (06). Expected Result:No diagnostic codes are active.Results:
OK - No diagnostic codes are active.Repair: The problem may have been related to a faulty connection in the harness. Carefully reinspect the connectors and wiring. Refer to the diagnostic functional test Troubleshooting, "Electrical Connectors - Inspect".STOP
Not OK - A short circuit diagnostic code (06) is active at this time. Proceed to Test Step 3.
Not OK - An open circuit diagnostic code (05) is active at this time. Proceed to Test Step 4.Test Step 3. Disconnect the Connector for the Fan Control Solenoid in Order to Create an Open Circuit
Remove the electrical power from the ECM.
Disconnect the connector for the fan control solenoid.
Restore the electrical power to the ECM. Wait at least 30 seconds for activation of the diagnostic codes.
Access the "Active Diagnostic Code" screen on Cat ET. Check for an active open circuit diagnostic code (05) for the fan control solenoid.
Remove the electrical power from the ECM. Expected Result:An open circuit diagnostic code (05) is now active for the fan control solenoid.Results:
OK - A short circuit diagnostic code (06) was active before disconnecting the connector. An open circuit diagnostic code (05) became active after disconnecting the connector.Repair: Temporarily connect a new fan control solenoid to the harness, but do not install the new fan control solenoid. Verify that there are no active diagnostic codes for the solenoid. If there are no active diagnostic codes for the solenoid, permanently install the new solenoid. Clear any logged diagnostic codes.STOP
Not OK - There is a short circuit between the solenoid harness connector and the ECM. Leave the solenoid connector disconnected. Proceed to Test Step 5.Test Step 4. Create a Short at the Connector for the Fan Control Solenoid
Remove the electrical power from the ECM.
Install a jumper wire with Deutsch sockets on each end between terminal 1 (fan control solenoid) and terminal 2 (solenoid return) on P508. Connect the jumper on the harness side of the connector.
Restore the electrical power to the ECM.
Wait at least 30 seconds for activation of the short circuit diagnostic code (06). Note: Monitor the "Active Diagnostic Codes" screen on Cat ET before installing the jumper wire and after installing the jumper wire.
Remove the jumper wire.
Remove the electrical power from the ECM. Expected Result:A short circuit diagnostic code (06) is active when the jumper wire is installed. An open circuit diagnostic code (05) is active when the jumper wire is removed.Results:
OK - The engine harness and the ECM are OK.Repair: Temporarily connect a new fan control solenoid to the harness, but do not install the new fan control solenoid. Verify that there are no active diagnostic codes for the solenoid. If there are no active diagnostic codes for the solenoid, permanently install the new solenoid. Clear any logged diagnostic codes.STOP
Not OK - The open circuit diagnostic code (05) remains active with the jumper in place. The open circuit is between the ECM and the connector for the fan control solenoid. Proceed to Test Step 5.Test Step 5. Check the Operation of the ECM
Disconnect the J1/P1 ECM connector.
Remove the wire for the fan control solenoid from P1-43. Install a jumper wire with Deutsch sockets on each end into P1-43.
Remove the wire for the fan control solenoid from P1-51. Install a jumper wire with Deutsch sockets on each end into P1-51.
Reconnect the ECM connector.
Restore the electrical power to
Parts shim JOHNSON:
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BJ115L4SDA, BJ115L4SRC, BJ115L4STS, BJ140CX4DR, BJ140CX4SRS, BJ140L4SDR, BJ140PL4SRS, BJ60PL4SDM, BJ60PL4SRR, BJ60PL4STC, BJ70PL4SDM, BJ70PL4SRR, BJ70PL4STC, BJ90PL4SDA, BJ90PL4SRC, BJ90PL4STS, J140CX4STS, J140PL4STS, J60PL4SNF, J70FLTLECS, J70PL4SNF
5030491
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5032567
5032567 SHIM (T:0.85mm)
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5032559
5032559 SHIM (T:0.45mm)
BJ115L4SDA, BJ115L4SRC, BJ115L4STS, BJ60PL4SDM, BJ60PL4SOA, BJ60PL4SRR, BJ60PL4STC, BJ70PL4SDM, BJ70PL4SOA, BJ70PL4SRR, BJ70PL4STC, BJ90PL4SDA, BJ90PL4SRC, BJ90PL4STS, J115PL4SOR, J60PL4SNF, J70PL4SNF, J90PL4SOR
5032575
5032575 SHIM (T:1.6mm)
BJ115L4SDA, BJ115L4SRC, BJ115L4STS, BJ140L4SDR, BJ140PL4SRS, BJ60PL4SDM, BJ60PL4SOA, BJ60PL4SRR, BJ60PL4STC, BJ70PL4SDM, BJ70PL4SOA, BJ70PL4SRR, BJ70PL4STC, BJ90PL4SDA, BJ90PL4SRC, BJ90PL4STS, J115PL4SOR, J140PL4SOR, J140PL4STS, J140PX4SOR, J60PL4SNF
5032578
5032578 SHIM (T:1.2mm)
BJ115L4SDA, BJ115L4SRC, BJ115L4STS, BJ60PL4SDM, BJ60PL4SOA, BJ60PL4SRR, BJ60PL4STC, BJ70PL4SDM, BJ70PL4SOA, BJ70PL4SRR, BJ70PL4STC, BJ90PL4SDA, BJ90PL4SRC, BJ90PL4STS, J115PL4SOR, J60PL4SNF, J70PL4SNF, J90PL4SOR
5033878
5033878 SHIM, TAPPET (T:2.68mm)
BJ115L4SDA, BJ115L4SRC, BJ115L4STS, BJ140CX4DR, BJ140CX4SRS, BJ140L4SDR, BJ140PL4SRS, BJ90PL4SDA, BJ90PL4SRC, BJ90PL4STS, J115PL4SOR, J140CX4SOR, J140CX4STS, J140PL4SOR, J140PL4STS, J140PX4SOR, J90PL4SOR
5033671
5033671 SHIM, TAPPET (T:2.20mm)
BJ115L4SDA, BJ115L4SRC, BJ115L4STS, BJ140CX4DR, BJ140CX4SRS, BJ140L4SDR, BJ140PL4SRS, BJ90PL4SDA, BJ90PL4SRC, BJ90PL4STS, J115PL4SOR, J140CX4SOR, J140CX4STS, J140PL4SOR, J140PL4STS, J140PX4SOR, J90PL4SOR