5032581 SHIM (T:1.6mm) JOHNSON
BJ115L4SDA, BJ115L4SRC, BJ115L4STS, BJ60PL4SDM, BJ60PL4SOA, BJ60PL4SRR, BJ60PL4STC, BJ70PL4SDM, BJ70PL4SOA, BJ70PL4SRR, BJ70PL4STC, BJ90PL4SDA, BJ90PL4SRC, BJ90PL4STS, J115PL4SOR, J60PL4SNF, J70PL4SNF, J90PL4SOR
SHIM
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BRP JOHNSON entire parts catalog list:
- GEARS » 5032581
BJ115L4STS, BJ115X4STS, J115PL4STS, J115PX4STS 2003
BJ60PL4SDM, J60PL4SDM 2006
BJ60PL4SOA, J60PL4SOA 2005
BJ60PL4SRR, J60PL4SRR 2004
BJ60PL4STC, J60PL4STC 2003
BJ70PL4SDM, J70PL4SDM 2006
BJ70PL4SOA, J70PL4SOA 2005
BJ70PL4SRR, J70PL4SRR 2004
BJ70PL4STC, J70PL4STC 2003
BJ90PL4SDA, BJ90PX4SDA, J90PL4SDA, J90PX4SDA 2006
BJ90PL4SRC, BJ90PX4SRC, J90PL4SRC, J90PX4SRC 2004
BJ90PL4STS, BJ90PX4STS, J90PL4STS, J90PX4STS 2003
J115PL4SOR, J115PX4SOR 2005
J60PL4SNF 2002
J70PL4SNF 2002
J90PL4SOR, J90PX4SOR 2005
Information:
Table 1
Required Tools
Tool Part Number Part Description Qty
A 360-8376 Capping Kit 1
Contact with high pressure fuel may cause fluid penetration and burn hazards. High pressure fuel spray may cause a fire hazard. Failure to follow these inspection, maintenance and service instructions may cause personal injury or death.
Ensure that all adjustments and repairs that are carried out to the fuel system are performed by authorized personnel that have the correct training.Before beginning ANY work on the fuel system, refer to Operation and Maintenance Manual, "General Hazard Information and High-Pressure Fuel Lines" for safety information.Refer to System Operation, Testing and Adjusting, "Cleanliness of Fuel System Components" for detailed information on the standards of cleanliness that must be observed during ALL work on the fuel system.
Illustration 1 g06143255
Thoroughly clean the area around fuel manifold (6) and relief valve (5).
Remove banjo bolt (1) from banjo connection (3). Remove sealing washer (2) (not shown) and sealing washer (4) (not shown). Use Tooling (A) to cap the banjo connection and plug relief valve (4). Position the assembly of the banjo connection away from fuel manifold (6) and the relief valve.
Use a suitable socket to remove relief valve (5) from fuel manifold (6). Use Tooling (A) to cap the relief valve and plug the fuel manifold.Installation Procedure
Ensure that all adjustments and repairs that are carried out to the fuel system are performed by authorized personnel that have the correct training.Before beginning ANY work on the fuel system, refer to Operation and Maintenance Manual, "General Hazard Information and High-Pressure Fuel Lines" for safety information.Refer to System Operation, Testing and Adjusting, "Cleanliness of Fuel System Components" for detailed information on the standards of cleanliness that must be observed during ALL work on the fuel system.
Note: Ensure that all ports on the fuel manifold are capped. Ensure that the fuel manifold is externally clean and free from damage.Note: Do not install a relief valve that has not been plugged. All plugs and caps must be left in place until the fuel lines are about to be installed.
Illustration 2 g06143255
Remove the cap from the port in fuel manifold (6).
Immediately clean the threads in fuel manifold (6) for relief valve (5). Ensure that the thread is clean and free from debris. Ensure that the thread in the fuel manifold is free from damage.
Immediately cap the open port in fuel manifold (6) with a new cap after cleaning and inspection.
Remove the cap from the threaded end of relief valve (5). Lubricate the thread of the pressure relief valve with clean fuel.
Remove the cap from the port of fuel manifold (6). Use a suitable socket to install the relief valve (5) into fuel manifold hand tight.
Tighten relief valve (5) to a snug torque of 30 N m (266 lb in). Rotate the fuel pressure relief valve in a clockwise direction for an additional 24 degrees to achieve the final torque.
Remove plug from relief valve (5) and cap from banjo connection (3).
Install a new sealing washer (2) (not shown) onto banjo bolt (1). Install the banjo bolt and the remaining new sealing washer (4) (not shown) to banjo connection (3).
Position banjo connection (3) onto relief valve (5). Tighten the banjo bolt to a torque of 15 N m (133 lb in).
Remove the air from the fuel system. Refer to Operation and Maintenance Manual, "Fuel System - Prime" for the correct procedure.
Parts shim JOHNSON:
5030975
5030975 SHIM KIT, Driveshaft
BJ115L4SDA, BJ115L4SRC, BJ115L4STS, BJ140CX4DR, BJ140CX4SRS, BJ140L4SDR, BJ140PL4SRS, BJ60PL4SDM, BJ60PL4SRR, BJ60PL4STC, BJ70PL4SDM, BJ70PL4SRR, BJ70PL4STC, BJ90PL4SDA, BJ90PL4SRC, BJ90PL4STS, J140CX4STS, J140PL4STS, J60PL4SNF, J70FLTLECS, J70PL4SNF
5030491
5030491 SHIM, (0.75mm)
BJ115L4SDA, BJ115L4SRC, BJ115L4STS, BJ140CX4DR, BJ140CX4SRS, BJ140L4SDR, BJ140PL4SRS, BJ60PL4SDM, BJ60PL4SOA, BJ60PL4SRR, BJ60PL4STC, BJ70PL4SDM, BJ70PL4SOA, BJ70PL4SRR, BJ70PL4STC, BJ90PL4SDA, BJ90PL4SRC, BJ90PL4STS, J115PL4SOR, J140CX4SOR, J140CX4S
5032567
5032567 SHIM (T:0.85mm)
BJ115L4SDA, BJ115L4SRC, BJ115L4STS, BJ60PL4SDM, BJ60PL4SOA, BJ60PL4SRR, BJ60PL4STC, BJ70PL4SDM, BJ70PL4SOA, BJ70PL4SRR, BJ70PL4STC, BJ90PL4SDA, BJ90PL4SRC, BJ90PL4STS, J115PL4SOR, J60PL4SNF, J70PL4SNF, J90PL4SOR
5032559
5032559 SHIM (T:0.45mm)
BJ115L4SDA, BJ115L4SRC, BJ115L4STS, BJ60PL4SDM, BJ60PL4SOA, BJ60PL4SRR, BJ60PL4STC, BJ70PL4SDM, BJ70PL4SOA, BJ70PL4SRR, BJ70PL4STC, BJ90PL4SDA, BJ90PL4SRC, BJ90PL4STS, J115PL4SOR, J60PL4SNF, J70PL4SNF, J90PL4SOR
5032575
5032575 SHIM (T:1.6mm)
BJ115L4SDA, BJ115L4SRC, BJ115L4STS, BJ140L4SDR, BJ140PL4SRS, BJ60PL4SDM, BJ60PL4SOA, BJ60PL4SRR, BJ60PL4STC, BJ70PL4SDM, BJ70PL4SOA, BJ70PL4SRR, BJ70PL4STC, BJ90PL4SDA, BJ90PL4SRC, BJ90PL4STS, J115PL4SOR, J140PL4SOR, J140PL4STS, J140PX4SOR, J60PL4SNF
5032578
5032578 SHIM (T:1.2mm)
BJ115L4SDA, BJ115L4SRC, BJ115L4STS, BJ60PL4SDM, BJ60PL4SOA, BJ60PL4SRR, BJ60PL4STC, BJ70PL4SDM, BJ70PL4SOA, BJ70PL4SRR, BJ70PL4STC, BJ90PL4SDA, BJ90PL4SRC, BJ90PL4STS, J115PL4SOR, J60PL4SNF, J70PL4SNF, J90PL4SOR
5033878
5033878 SHIM, TAPPET (T:2.68mm)
BJ115L4SDA, BJ115L4SRC, BJ115L4STS, BJ140CX4DR, BJ140CX4SRS, BJ140L4SDR, BJ140PL4SRS, BJ90PL4SDA, BJ90PL4SRC, BJ90PL4STS, J115PL4SOR, J140CX4SOR, J140CX4STS, J140PL4SOR, J140PL4STS, J140PX4SOR, J90PL4SOR
5033671
5033671 SHIM, TAPPET (T:2.20mm)
BJ115L4SDA, BJ115L4SRC, BJ115L4STS, BJ140CX4DR, BJ140CX4SRS, BJ140L4SDR, BJ140PL4SRS, BJ90PL4SDA, BJ90PL4SRC, BJ90PL4STS, J115PL4SOR, J140CX4SOR, J140CX4STS, J140PL4SOR, J140PL4STS, J140PX4SOR, J90PL4SOR