0343912 SLEEVE, Fuel & electrical JOHNSON
BJ175PLSIF, J100WPLSIF, J105WPLSTM, J115FSLECS, J115GLSDE, J115GLSOB, J115GLSRC, J115GLSTA, J115PLSDA, J115PLSNF, J115PLSOR, J115PLSRC, J115PXSDA, J115PXSOR, J115PXSRM, J115WPLSOC, J115WPLSRS, J150CXSDE, J150CXSNF, J150CXSOB, J150CXSRM, J150CXSTA, J1
SLEEVE
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Compatible models:
BJ175PLSIF
J100WPLSIF
J105WPLSTM
J115FSLECS
J115GLSDE
J115GLSOB
J115GLSRC
J115GLSTA
J115PLSDA
J115PLSNF
J115PLSOR
J115PLSRC
J115PXSDA
J115PXSOR
J115PXSRM
J115WPLSOC
J115WPLSRS
J150CXSDE
J150CXSNF
J150CXSOB
J150CXSRM
J150CXSTA
J150FCXECR
J150GLSDE
J150GLSOB
J150GLSRM
J150GLSTA
J150GLSTF
J150ICXEUC
J150JPLSIF
J150MLSOR
J150MLSRC
J150MLSTS
J150PLSDD
J150PLSOE
J150PLSRB
J150PLSTF
J150PXSDD
J150PXSOE
J150PXSRB
J150WPLSIF
J175CXSDE
J175CXSNF
J175CXSOB
J175CXSRM
J175CXSTA
J175FCXECS
J175GLSDE
J175GLSOB
J175GLSRM
J175GLSTA
J175GLSTF
J175MXSOR
J175MXSRC
J175MXSTS
J175PLSDD
J175PLSOE
J175PLSRB
J175PLSTF
J175PXSDD
J175PXSOE
J175PXSRB
J90FSLECS
J90GLSDE
J90GLSOB
J90GLSRM
J90GLSTA
J90PLSDM
J90PLSNF
J90PLSOA
J90PLSRR
J90PXSDR
J90PXSOC
J90PXSRS
JOHNSON
BRP JOHNSON entire parts catalog list:
- LOWER ENGINE COVER » 0343912
J105WPLSTM 2003
J115FSLECS, J115FSXECS, J115FTLECS 1998
J115GLSDE 2006
J115GLSOB 2004,2005
J115GLSRC 2004
J115GLSTA, J115PLSTS, J115PXSTS 2003
J115PLSDA 2006
J115PLSNF, J115PXSNF, J115VLSNF 2002
J115PLSOR 2004,2005
J115PLSRC 2004
J115PXSDA 2006
J115PXSOR 2004,2005
J115PXSRM 2004
J115WPLSOC 2004,2005
J115WPLSRS 2004
J150CXSDE 2006
J150CXSNF, J150PLSNF, J150PXSNF, J150VLSNF 2002
J150CXSOB 2004,2005
J150CXSRM 2004
J150CXSTA 2003
J150FCXECR, J150FSLECR, J150FSXECR, J150ILECR 1998
J150GLSDE 2006
J150GLSOB 2004,2005
J150GLSRM 2004
J150GLSTA, J150PLSTM, J150PXSTM 2003
J150GLSTF 2003
J150ICXEUC, J150ILEUC, J150IXEUC, J150PLEUC 1997
J150JPLSIF, J150PLSIF, J150VCXSIF, J150VLSIF, J150VXSIF, RJ150PLSIF, RJ150VCSIF, RJ150VLSIF, RJ150VXSIF 2001
J150MLSOR, J150MXSOR 2004,2005
J150MLSRC, J150MXSRC 2004
J150MLSTS, J150MXSTS 2003
J150PLSDD 2006
J150PLSOE 2004,2005
J150PLSRB 2004
J150PLSTF 2003
J150PXSDD 2006
J150PXSOE 2004,2005
J150PXSRB 2004
J150WPLSIF 2001
J175CXSDE 2006
J175CXSNF, J175PLSNF, J175PXSNF, J175VLSNF 2002
J175CXSOB 2004,2005
J175CXSRM 2004
J175CXSTA 2003
J175FCXECS, J175FSLECS, J175FSXECS, J175FTLECS 1998
J175GLSDE 2006
J175GLSOB 2004,2005
J175GLSRM 2004
J175GLSTA, J175PLSTM, J175PXSTM 2003
J175GLSTF 2003
J175MXSOR 2004,2005
J175MXSRC 2004
J175MXSTS 2003
J175PLSDD 2006
J175PLSOE 2004,2005
J175PLSRB 2004
J175PLSTF 2003
J175PXSDD 2006
J175PXSOE 2004,2005
J175PXSRB 2004
J90FSLECS, J90FTLECS 1998
J90GLSDE 2006
J90GLSOB 2004,2005
J90GLSRM 2004
J90GLSTA, J90PLSTC 2003
J90PLSDM 2006
J90PLSNF, J90VLSNF 2002
J90PLSOA 2004,2005
J90PLSRR 2004
J90PXSDR 2006
J90PXSOC 2004,2005
J90PXSRS 2004
Information:
Table 1
Troubleshooting Test Steps Values Results
1. Check the Fuel Level
A. Remove the fuel tank cap from the fuel tank.
B. Check the vent port that is in the cap for debris. Remove any debris with compressed air.
C. Visually inspect the fuel level in the tank. Ensure that the fuel tank has an adequate amount of fuel to operate the engine.
D. Check the position of the fuel supply valve (if equipped). The valve must be in the full OPEN position.
Fuel Level
Result: The fuel level is OK.
Proceed to Test Step 2.
Result: The fuel level is low.
Repair: Fill the tank with fuel. Proceed to Test Step 5.
Table 2
Required Parts Kit
FT-3155 Gauge Kit
Illustration 1 g03780113
(1) Output port of the pump
Illustration 2 g02313813
Assembled required parts
Table 3
Troubleshooting Test Steps Values Results
2. Check the fuel pressure at the ARD Fuel Supply
A. Disconnect the ARD fuel line from the pump.
B. Install the FT-3155 Gauge Kit at the pump outlet port.
C. Turn the keyswitch to the ON position. Start the engine.
D. Establish communication between Cat ET and the ECM.
E. Select the "Aftertreatment Fuel Pump Relay Override" in order to activate the pump.
F. Override the pump and record the pressure from the pressure gauge.
G. Deactivate the override.
H. Turn the keyswitch to the OFF position.
I. The pressure must be within specifications. The pump pressure must be 1900 120 kPa (276 17 psi).
1900 120 kPa (276 17 psi)
Result:The pressure measured 1900 120 kPa (276 17 psi).
Proceed to Test Step 5.
Result:The pressure is less than 1900 120 kPa (276 17 psi).
Repair: Replace the primary fuel filter. Proceed to Test Step 3.
Result:The pressure measured 0 kPa (0 psi).
Inspect the wiring at the pump. If the wiring is OK and the pump does not activate, replace the Fuel Priming Pump group assembly.
Proceed to Test Step 5.
Illustration 3 g03780122
(2) ARD pump wiring
(3) Diverter valve
(4) Priming Pump
(5) Pressure regulator
Table 4
Troubleshooting Test Steps Values Results
3. Check the Pressure Regulator
A. Turn the keyswitch to the ON position. Start the engine.
B. Establish communication between Cat ET and the ECM.
C. Select the"Aftertreatment Fuel Pump Relay Override" in order to activate the pump.
D. Record the pressure on the pressure gauge.
E. Refer to ARD Fuel Pump (Current) - Test and record current for the ARD Fuel Pump.
F. Turn the keyswitch to the OFF position.
1900 120 kPa (276 17 psi)
7.5 1.5 Amps on 24 Volt System
19.5 2.5 Amps on 12 Volt System
Result: The pressure measured 1900 120 kPa (276 17 psi) and current measured 7.5 1.5 Amps (24 V) 19.5 2.5 Amps on (12 V).
Proceed to Test Step 5.
Result: The pressure did not measure 1900 120 kPa (276 17 psi) and current measured 7.5 1.5 Amps (24 V) 19.5 2.5 Amps on (12 V).
Repair: Replace the fuel pressure regulator located in the pump base. Refer to Specifications in SIS for correct installation torque 28 3 N m (248 27 lb in).
Proceed to Test Step 4.
Result: The Pressure did not measure 1900 120 kPa (276 17 psi) and current did not measure 7.5 1.5 Amps (24 V) 19.5 2.5 Amps on (12 V).
Repair: Replace the Fuel Priming Pump Group Assembly.
Proceed to Test Step 5.
4. Check the Fuel Diverter Valve
A. Disconnect the pilot and main fuel lines from the ARD head and place them into a bucket.
B. Turn the keyswitch to the ON position. Establish communication between Cat ET and the ECM. Disable ARD Regens.
C. Start the engine.
D. Select the"Aftertreatment Fuel Pump Relay Override" to activate the pump.
E. Record the pressure from the pressure gauge.
F. Refer to ARD Fuel Pump (Current) - Test and record current for the ARD Fuel Pump.
G. Turn the keyswitch to the OFF position.
1900 120 kPa (276 17 psi)
7.5 1.5 Amps on 24 Volt System
19.5 2.5 Amps on 12 Volt System
Result:The pressure measured 1900 120 kPa (276 17 psi) and current measured 7.5 1.5 Amps (24 V) 19.5 2.5 Amps on (12 V).
Reconnect the ARD fuel lines to the ARD head. Proceed to Test Step 5.
Result:The pressure did not measure 1900 120 kPa (276 17 psi), the current measured 7.5 1.5 Amps (24 V) 19.5 2.5 Amps on (12 V) and no fuel flow from the ARD head fuel lines.
Repair: Replace the fuel diverter valve.
Reconnect the ARD fuel lines to the ARD head. Proceed to Test Step 5.
Result:The pressure did not measure 1900 120 kPa (276 17 psi), the current measured 7.5 1.5 Amps (24 V) 19.5 2.5 Amps on (12 V) and there was fuel flow from the ARD head fuel lines.
Replace the ARD fuel valve that matches the fuel lines with leaking fuel.
Reconnect the ARD fuel lines to the ARD head. Proceed to Test Step 5.
5. Perform a Manual DPF Regeneration
This test must be performed through Cat ET. The Cat ET service tool enhances the diagnostics during the service test.
A. Turn the keyswitch to the ON position. Start the engine.
B. Establish communication between Cat ET and the ECM.
C. Start a Manual DPF regeneration using Cat ET.
Successful Regeneration
Result:The manual DPF regeneration completed successfully.
Return to service.
Result:The manual DPF regeneration did not complete successfully.
Parts sleeve JOHNSON:
0311217
0311217 SLEEVE,Solenoid
100ESL71A, 100ESL72R, 100ML79S, 115EL77S, 115ESL69E, 115ESL70D, 115ESL73M, 115ESL74B, 115ESL75E, 115ETZ78C, 115ML79R, 115TXL77S, 125ESL71C, 125ESL72R, 135ESL73M, 135ESL74B, 135ESL75E, 140ML77S, 140ML78C, 140ML79R, 150TL78S, 150TL79C, 175TL77S, 175TL7
0313926
0313926 SLEEVE, Bushing
AM55RSLD, BJ115ELEDR, BJ115ELEUA, BJ115GLECM, BJ115PLEEM, BJ115PLSIE, BJ115PLSSB, BJ115TLEDA, BJ130PLEED, BJ130PLSSS, BJ130TLECE, BJ130TLEDM, BJ130TLEUB, BJ135PLSIF, BJ150ELECD, BJ150ELEDB, BJ150ELEUC, BJ175EXECD, BJ175EXEDB, BJ175EXEUC, BJ175PLEES,
0512937
0512937 SLEEVE, Leads
BJ200CXEDR, BJ200CXEEB, BJ200CXSSE, BJ200PLSIF, BJ225CXEEC, BJ225CXSSR, BJ225PLSIF, BJ40EECR, BJ40EEDS, BJ40EEEA, BJ40EEUC, BJ40ELSIF, BJ40ELSSM, BJ50BEEDS, BJ50DTLEDC, BJ50DTLEUR, BJ50EEER, BJ50ELSIF, BJ50ELSSA, BJ50ESECC, BJ50RLEUC, BJ60ELEDR, BJ60
0513185
0513185 SLEEVE, Bullet
AM55RSLD, BJ10EEDD, BJ10FAEDC, BJ10FAEUR, BJ10FDLECM, BJ10FDLEDR, BJ10FDLEUA, BJ10RELEUS, BJ115ELEDR, BJ115ELEUA, BJ115GLECM, BJ115PLEEM, BJ115PLSIE, BJ115PLSSB, BJ115TLEDA, BJ130PLEED, BJ130PLSSS, BJ130TLECE, BJ130TLEDM, BJ130TLEUB, BJ135PLSIF, BJ15
0513817
0513817 SLEEVE, Lead
BJ115ELEDR, BJ115ELEUA, BJ115GLECM, BJ115PLEEM, BJ115PLSIE, BJ115PLSSB, BJ130PLEED, BJ130PLSSS, BJ130TLECE, BJ130TLEDM, BJ130TLEUB, BJ135PLSIF, BJ150ELECD, BJ150ELEDB, BJ150ELEUC, BJ175EXECD, BJ175EXEDB, BJ175EXEUC, BJ175PLEES, BJ175PLSIF, BJ175PLSSC
0512260
0512260 SLEEVE
BJ10EEDD, BJ10RELEUS, BJ115ELEDR, BJ115ELEUA, BJ115GLECM, BJ115PLEEM, BJ115PLSSB, BJ150ELECD, BJ150ELEDB, BJ150ELEUC, BJ15EEDS, BJ15RELEUC, BJ175EXECD, BJ175EXEDB, BJ175EXEUC, BJ175PLEES, BJ175PLSSC, BJ200CXEDR, BJ200CXEEB, BJ200CXSSE, BJ200PLSIF, BJ
0514374
0514374 *SLEEVE
J150CXSDE, J150CXSNF, J150CXSOB, J150CXSRM, J150CXSTA, J150GLSDE, J150GLSOB, J150GLSRM, J150GLSTA, J150GLSTF, J150MLSOR, J150MLSRC, J150MLSTS, J150PLSDD, J150PLSOE, J150PLSRB, J150PLSTF, J150PXSDD, J150PXSOE, J150PXSRB, J175CXSDE, J175CXSNF, J175CXSO
0177282
0177282 *SLEEVE Assy
J115GLSDE, J115PLSDA, J115PXSDA, J150CXSDE, J150GLSDE, J150PLSDD, J150PXSDD, J175CXSDE, J175GLSDE, J175PLSDD, J175PXSDD, J90GLSDE, J90PLSDM, J90PXSDR