0336156 STEERING ARM JOHNSON
BJ5DREDS, BJ5DREUC, BJ5FRBECC, BJ5FRBEUS, BJ6DRECR, BJ6DREDS, BJ6DREUC, BJ8RCB, BJ8RCH, BJ8RCLT, BJ8REDS, HJ6FRECA, HJ6FREUR, J5DRECR, J6R4SRC, J6R4STS, J6REEA, J6REIA, J6RENM, J6REOD, J6RERE, J6RETB, J6RLSIB, J6RLSOC, J6RLSRS, J6RLSSM, J6RLSTD, J8DR
STEERING
Price: query
Rating:
Compatible models:
BJ5DREDS
BJ5DREUC
BJ5FRBECC
BJ5FRBEUS
BJ6DRECR
BJ6DREDS
BJ6DREUC
BJ8RCB
BJ8RCH
BJ8RCLT
BJ8REDS
HJ6FRECA
HJ6FREUR
J5DRECR
J6R4SRC
J6R4STS
J6REEA
J6REIA
J6RENM
J6REOD
J6RERE
J6RETB
J6RLSIB
J6RLSOC
J6RLSRS
J6RLSSM
J6RLSTD
J8DREEA
J8RECR
J8REIA
J8RENM
J8REOD
J8RERE
J8RETB
J8REUC
J8RLSIE
J8RLSOR
J8RLSRC
J8RLSSB
J8RLSTS
J8WREES
J8WRLSIR
J8WRLSSC
JOHNSON
BRP JOHNSON entire parts catalog list:
- STEERING HANDLE » 0336156
BJ5FRBECC, BJ5FRBLECC, HJ5FRECA, HJ5FRLECA 1998
BJ5FRBEUS, BJ5FRBLEUS, HJ5FREUR, HJ5FRLEUR 1997
BJ6DRECR, BJ6DRLECR, J6RECR, J6RLECR 1998
BJ6DREDS, BJ6DRLEDS, BJ6REDS, BJ6RLEDS, J6REDS, J6RLEDS, J6SLEDS, SJ6REDS, SJ6RLEDS 1996
BJ6DREUC, BJ6DRLEUC, J6REUC, J6RLEUC 1997
BJ8RCB, BJ8RCLB 1997
BJ8RCH, BJ8RCLH 1996
BJ8RCLT, BJ8RCT 1998
BJ8REDS, BJ8RLEDS, BJ8SRLEDS, J8REDS, J8RLEDS, J8SRLEDS, SJ8REDS, SJ8RLEDS 1996
HJ6FRECA, HJ6FRLECA 1998
HJ6FREUR, HJ6FRLEUR 1997
J5DRECR, J5DRLECR 1998
J6R4SRC, J6RL4SRC 2004
J6R4STS, J6RL4STS 2003
J6REEA, J6RLEEA 1999
J6REIA, J6RLEIA, J6SLEIA 1991
J6RENM, J6RLENM, J6SLENM 1992
J6REOD, J6RLEOD, J6SLEOD 1995
J6RERE, J6RLERE, J6SLERE 1994
J6RETB, J6RLETB, J6SLETB 1993
J6RLSIB, J6RLVSIB, J6RSIB, J6RVSIB 2001
J6RLSOC, J6RSOC 2005
J6RLSRS, J6RSRS 2004
J6RLSSM, J6RSSM 2000
J6RLSTD, J6RSTD 2003
J8DREEA, J8REEM, J8RLEEM, J8RXEEM 1999
J8RECR, J8RLECR, J8SRLECA 1998
J8REIA, J8RLEIA, J8SRLEIA 1991
J8RENM, J8RLENM, J8SRLENM 1992
J8REOD, J8RLEOD, J8SRLEOD 1995
J8RERE, J8RLERE, J8SRLERE 1994
J8RETB, J8RLETB, J8SRLETB 1993
J8REUC, J8RLEUC, J8SRLEUC 1997
J8RLSIE, J8RLVSIE, J8RLXSIE, J8RSIE, J8RVSIE, J8RXSIE 2001
J8RLSOR, J8RSOR 2005
J8RLSRC, J8RSRC 2004
J8RLSSB, J8RSSB, J8RXSSB 2000
J8RLSTS, J8RSTD 2003
J8WREES, J8WRLEES 1999
J8WRLSIR, J8WRSIR 2001
J8WRLSSC, J8WRSSC 2000
Information:
The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
This Program must be administered as soon as possible. When reporting the repair, use "PI3171" as the Part Number, "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description Code. Exception: If the repair is done after failure, use "PI3171" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
Refer to your Warranty Bulletin for detailed information with regard to Product Improvement Programs.
Completion Date
December 31, 1998Termination Date
June 30, 1999Problem
Some Caterpillar Engines with less than 300 hours, in certain vehicular applications built between January 28 and February 06, 1998 may have incorrectly installed injector sleeves in the cylinder head. Incorrectly installed sleeves could result in early hour loosening causing combustion gas leakage in the fuel, combustion gas leakage in the coolant and/or coolant leakage in the oil and piston cavity.
Affected Product
Model & Identification Number
CLAAS CH55 (5DK1357, 5DK1361-1363, 5DK1366-1369, 5DK1376, 5DK1378, 5DK1381, 5DK1383, 5DK1391)
120H (4MK484, 4MK486 5FM1149 , 5FM1151, 5FM1154-1156, 5FM1158, 5FM1159, 5FM1160, 5FM1163, 5FM1168, 5FM1171, 5FM1175, 5FM1176, 5FM1180, 5FM1181, 5FM1190, 6TM417-420 , 6TM422 9YR344 , 9YR347, 9YR352)
135H (3YK308 8WN448-451 , 8WN453-455, 8WN456, 8WN458, 8WN470)
928G (6XR839, 6XR840, 6XR842, 6XR845-849, 6XR852, 6XR855, 6XR857-866, 6XR873, 6XR874, 6XR877, 6XR878, 6XR882, 6XR950)
IT28G (8CR900, 8CR911, 8CR913, 8CR918-924, 8CR926, 8CR927, 8CR930, 8CR932, 8CR934, 8CR936-938, 8CR948, 8CR952, 8CR954, 8CR1069)
938G (4YS511-515, 4YS517, 4YS518, 4YS521, 4YS522)
IT38G (7BS405, 7BS407, 7BS412, 7BS413)
950G (3JW194, 3JW202, 3JW203, 3JW210)
613C (8LJ1708, 8LJ1710, 8LJ1712, 8LJ1737, 8LJ1746, 8LJ1747)
322B (1YS737, 1YS739, 1YS741, 1YS742, 1YS744)
325B (2JR1667, 2JR1671, 2JR1673-1676, 2JR1678-1684, 2JR1687-1689, 2JR1694)
CS-563C (4KN1018, 4KN1026-1032, 4KN1034, 4KN1036-1039, 4KN1042, 4KN1047, 4KN1052, 4KN1059)
CP-563C (5JN685, 5JN687, 5JN688, 5JN691, 5JN693, 5JN695-705, 5JN707, 5JN708, 5JN712, 5JN792)
CS-583C (7MN161)
AP-1055B (8BM295, 8BM298, 8BM299)
BG-245C (4XN118)
Spare Engines
98Z26941, 26957, 26963, 26996, 27005, 27050, 27056
Parts Needed
1 - 1192940 Gasket1193061 Sleeve (as required)5F6199 Ball (as required for each branch dealer completing evasive evaluations)Action Required
This program only applies to engines with less than 300 hours.
1. Visually inspect the engine in the machine serial number list noted and determine if the cylinder head on the engine is a suspect for additional evaluation.2. If the cylinder head is determined to be suspect, follow the NON-EVASIVE evaluation outlined in the Rework Procedure and determine if an evasive evaluation is required.3. If the non-evasive evaluation indicates that injector sleeve installation is questionable, complete the EVASIVE evaluation outlined in the Rework Procedure.4. Using the evasive sleeve evaluation, identify the injector sleeve(s) that require replacement.5. Order the number of sleeves required and install them in accordance to the Special Instruction for the appropriate injector sleeve removal installation tooling you have.Owner Notification
U.S. and Canadian owners will receive the attached Owner Notification.
Service Claim Allowances
This program only applies to engines with less than 300 hours.
For Claas CH55 Parts will be allowed at C/L price.
Use the appropriate 99Z----- Code when submitting a claim against a spare component.
Parts Disposition
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
Attach.(1-Owner Notification)(2-Rework Procedure)Copy Of Owner Notification For U.S. And Canadian Owners
Rework Procedure
This program only applies to engines with less than 300 hours. If an engine has more than 300 hours, a SIMS entry must be completed stating that this program does not need to be performed.
1. Inspect machine engine Cylinder Head part number and determine if the Cylinder Head is Suspect for incorrectly installed injector sleeves.a) The head part number is located on the front of the cylinder head, governor side of the engine, beside the engine lifting eye.See Illustration 1.b) If the part number is a dot matrix type number, as shown in Illustration 1, the injector sleeve installation is not suspect.If the part number is a stamping, the head is suspect and the non-evasive sleeve evaluation is required.Time allowed for inspection only - .5hrs
2. If the head is determined to be a suspect head, has a stamped part number, remove the engine valve cover for further evaluation.Add time for Valve Cover R&I - .8hrs
3. NON-EVASIVE Evaluation -Using a sliding Caliper that is capable of measuring depth, measure the dimension from the injector timing ledge to the top of the cylinder head. Align the caliper vertically using the edge of the injector spring as a guide, measure and record the distance from the top of the injector timing ledge to the top face of the cylinder head on each cylinder. This measurement will be in the range of 8.39mm, but can vary from engine to engine. See Illustration 2.If the variation from cylinder to cylinder on the same engine is Less0.40mm (.016 in.), and the maximum measurement is less than 8.85mm (.348 in.), then the injector sleeves are correctly installed and no further evaluation is needed.
If the variation from cylinder to cylinder on the same engine is Greaterthan 0.40mm (.016 in.), or the maximum measurement from the injector timing ledge to the top of the head is greater than 8.85mm, recheck to verify that the measurements are correct. If the results are the same, proceed to step 4.Add time for non-evasive evaluation - .6hrs
4. EVASIVE EVALUATION - Remove all 6 injectors. Using a depth gage or depth micrometer with a flat end and a 19.05mm (.750 in) steel ball (ref. pt no. 5F6199) dropped in the sleeve, check and record the distance from the top face of the cylinder head to the top of the steel ball on each cylinder. This measurement should be 65.61 .46mm (2.583 .018 in.). If a sleeve(s) do not measure within the specifications provided, recheck the measurements. If measurements are verified, proceed to step 5. See Illustration 3.add time for the evasive evaluation - 6.0hrs
5. Remove and replace any injector sleeve that is found out of the specification provided in step 4.Add time for the first sleeve replaced - 1.0hrs
Add time for each additional sleeve replaced - 0.7hrs
6. When replacing
This Program must be administered as soon as possible. When reporting the repair, use "PI3171" as the Part Number, "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description Code. Exception: If the repair is done after failure, use "PI3171" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
Refer to your Warranty Bulletin for detailed information with regard to Product Improvement Programs.
Completion Date
December 31, 1998Termination Date
June 30, 1999Problem
Some Caterpillar Engines with less than 300 hours, in certain vehicular applications built between January 28 and February 06, 1998 may have incorrectly installed injector sleeves in the cylinder head. Incorrectly installed sleeves could result in early hour loosening causing combustion gas leakage in the fuel, combustion gas leakage in the coolant and/or coolant leakage in the oil and piston cavity.
Affected Product
Model & Identification Number
CLAAS CH55 (5DK1357, 5DK1361-1363, 5DK1366-1369, 5DK1376, 5DK1378, 5DK1381, 5DK1383, 5DK1391)
120H (4MK484, 4MK486 5FM1149 , 5FM1151, 5FM1154-1156, 5FM1158, 5FM1159, 5FM1160, 5FM1163, 5FM1168, 5FM1171, 5FM1175, 5FM1176, 5FM1180, 5FM1181, 5FM1190, 6TM417-420 , 6TM422 9YR344 , 9YR347, 9YR352)
135H (3YK308 8WN448-451 , 8WN453-455, 8WN456, 8WN458, 8WN470)
928G (6XR839, 6XR840, 6XR842, 6XR845-849, 6XR852, 6XR855, 6XR857-866, 6XR873, 6XR874, 6XR877, 6XR878, 6XR882, 6XR950)
IT28G (8CR900, 8CR911, 8CR913, 8CR918-924, 8CR926, 8CR927, 8CR930, 8CR932, 8CR934, 8CR936-938, 8CR948, 8CR952, 8CR954, 8CR1069)
938G (4YS511-515, 4YS517, 4YS518, 4YS521, 4YS522)
IT38G (7BS405, 7BS407, 7BS412, 7BS413)
950G (3JW194, 3JW202, 3JW203, 3JW210)
613C (8LJ1708, 8LJ1710, 8LJ1712, 8LJ1737, 8LJ1746, 8LJ1747)
322B (1YS737, 1YS739, 1YS741, 1YS742, 1YS744)
325B (2JR1667, 2JR1671, 2JR1673-1676, 2JR1678-1684, 2JR1687-1689, 2JR1694)
CS-563C (4KN1018, 4KN1026-1032, 4KN1034, 4KN1036-1039, 4KN1042, 4KN1047, 4KN1052, 4KN1059)
CP-563C (5JN685, 5JN687, 5JN688, 5JN691, 5JN693, 5JN695-705, 5JN707, 5JN708, 5JN712, 5JN792)
CS-583C (7MN161)
AP-1055B (8BM295, 8BM298, 8BM299)
BG-245C (4XN118)
Spare Engines
98Z26941, 26957, 26963, 26996, 27005, 27050, 27056
Parts Needed
1 - 1192940 Gasket1193061 Sleeve (as required)5F6199 Ball (as required for each branch dealer completing evasive evaluations)Action Required
This program only applies to engines with less than 300 hours.
1. Visually inspect the engine in the machine serial number list noted and determine if the cylinder head on the engine is a suspect for additional evaluation.2. If the cylinder head is determined to be suspect, follow the NON-EVASIVE evaluation outlined in the Rework Procedure and determine if an evasive evaluation is required.3. If the non-evasive evaluation indicates that injector sleeve installation is questionable, complete the EVASIVE evaluation outlined in the Rework Procedure.4. Using the evasive sleeve evaluation, identify the injector sleeve(s) that require replacement.5. Order the number of sleeves required and install them in accordance to the Special Instruction for the appropriate injector sleeve removal installation tooling you have.Owner Notification
U.S. and Canadian owners will receive the attached Owner Notification.
Service Claim Allowances
This program only applies to engines with less than 300 hours.
For Claas CH55 Parts will be allowed at C/L price.
Use the appropriate 99Z----- Code when submitting a claim against a spare component.
Parts Disposition
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
Attach.(1-Owner Notification)(2-Rework Procedure)Copy Of Owner Notification For U.S. And Canadian Owners
Rework Procedure
This program only applies to engines with less than 300 hours. If an engine has more than 300 hours, a SIMS entry must be completed stating that this program does not need to be performed.
1. Inspect machine engine Cylinder Head part number and determine if the Cylinder Head is Suspect for incorrectly installed injector sleeves.a) The head part number is located on the front of the cylinder head, governor side of the engine, beside the engine lifting eye.See Illustration 1.b) If the part number is a dot matrix type number, as shown in Illustration 1, the injector sleeve installation is not suspect.If the part number is a stamping, the head is suspect and the non-evasive sleeve evaluation is required.Time allowed for inspection only - .5hrs
2. If the head is determined to be a suspect head, has a stamped part number, remove the engine valve cover for further evaluation.Add time for Valve Cover R&I - .8hrs
3. NON-EVASIVE Evaluation -Using a sliding Caliper that is capable of measuring depth, measure the dimension from the injector timing ledge to the top of the cylinder head. Align the caliper vertically using the edge of the injector spring as a guide, measure and record the distance from the top of the injector timing ledge to the top face of the cylinder head on each cylinder. This measurement will be in the range of 8.39mm, but can vary from engine to engine. See Illustration 2.If the variation from cylinder to cylinder on the same engine is Less0.40mm (.016 in.), and the maximum measurement is less than 8.85mm (.348 in.), then the injector sleeves are correctly installed and no further evaluation is needed.
If the variation from cylinder to cylinder on the same engine is Greaterthan 0.40mm (.016 in.), or the maximum measurement from the injector timing ledge to the top of the head is greater than 8.85mm, recheck to verify that the measurements are correct. If the results are the same, proceed to step 4.Add time for non-evasive evaluation - .6hrs
4. EVASIVE EVALUATION - Remove all 6 injectors. Using a depth gage or depth micrometer with a flat end and a 19.05mm (.750 in) steel ball (ref. pt no. 5F6199) dropped in the sleeve, check and record the distance from the top face of the cylinder head to the top of the steel ball on each cylinder. This measurement should be 65.61 .46mm (2.583 .018 in.). If a sleeve(s) do not measure within the specifications provided, recheck the measurements. If measurements are verified, proceed to step 5. See Illustration 3.add time for the evasive evaluation - 6.0hrs
5. Remove and replace any injector sleeve that is found out of the specification provided in step 4.Add time for the first sleeve replaced - 1.0hrs
Add time for each additional sleeve replaced - 0.7hrs
6. When replacing
Parts steering JOHNSON:
0434032
0434032 STEERING BRACKET
BJ5DREDS, BJ5DREUC, BJ6DRECR, BJ6DREDS, BJ6DREUC, BJ8RCB, BJ8RCH, BJ8RCLT, BJ8REDS, J5DRECR, J6REEA, J6REIA, J6RENM, J6REOD, J6RERE, J6RETB, J6RLSIB, J6RLSOC, J6RLSRS, J6RLSSM, J6RLSTD, J8DREEA, J8RECR, J8REIA, J8RENM, J8REOD, J8RERE, J8RETB, J8REUC,
0440169