0434101 STEERING HANDLE ASSY. JOHNSON
BJ40EEDS, BJ50BEEDS, J115JKLEOC, J115JKLERS, J40EENJ, J40EEOD, J40EERE, J40EETB, J40JREDC, J40JREOS, J40PLSOC, J40PLSRS, J40RLSNF, J40RLSOC, J40RLSRS, J40RLSTD, J45RCEIA, J45RCENM, J45RCETB, J50BEENJ, J50BEEOD, J50BEERE, J50BEETB, J50PLSOC, J50PLSRS,
STEERING
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Compatible models:
BJ40EEDS
BJ50BEEDS
J115JKLEOC
J115JKLERS
J40EENJ
J40EEOD
J40EERE
J40EETB
J40JREDC
J40JREOS
J40PLSOC
J40PLSRS
J40RLSNF
J40RLSOC
J40RLSRS
J40RLSTD
J45RCEIA
J45RCENM
J45RCETB
J50BEENJ
J50BEEOD
J50BEERE
J50BEETB
J50PLSOC
J50PLSRS
J50TTLEDC
J50TTLEOS
J55RWLEIA
J55RWLENM
J55RWLETB
J60TTLEDR
J60TTLEIB
J60TTLEOC
J60TTLERS
J60TTLETD
J70TTLEIE
J70TTLEOR
J70TTLERC
J70TTLETS
J85TTLEOR
J85TTLERC
JOHNSON
BRP JOHNSON entire parts catalog list:
- STEERING & SHIFT HANDLE » 0434101
J115JKLEOC 1995
J115JKLERS 1994
J40EENJ, J40EENM, J40ELENJ, J40ELENM, J40RENM, J40RLENM, J40TEENJ, J40TEENM, J40TELENJ, J40TELENM, J40TLENJ, J40TLENM, J40TTLENM, TJ40ELENJ, TJ40ELENM, VJ40EENJ, VJ40EENM, VJ40ELENJ, VJ40ELENM, VJ40TELENJ, VJ40TELENM, VJ40TLENJ, VJ40TLENM 1992
J40EEOD, J40ELEOD, J40REOD, J40RLEOD, J40TEEOD, J40TELEOD, J40TLEOD, J40TTLEOD 1995
J40EERE, J40ELERE, J40RERE, J40RLERE, J40TEERE, J40TELERE, J40TLERE, J40TTLERE 1994
J40EETB, J40ELETB, J40RETB, J40RLETB, J40TEETB, J40TELETB, J40TLETB, J40TLETF, J40TTLETB, J40TTLETF, TJ40ELETB, VJ40EETB, VJ40ELETB, VJ40TELETB, VJ40TLETB, VJ40TLETF 1993
J40JREDC 1996
J40JREOS 1995
J40PLSOC 2005
J40PLSRS 2004
J40RLSNF, J40RSNF 2002
J40RLSOC, J40RSOC 2005
J40RLSRS, J40RSRS 2004
J40RLSTD, J40RSTD 2003
J45RCEIA, J45RCLEIA, J45WMLEIA 1991
J45RCENM, J45RCLENM, J45WMLENM 1992
J45RCETB, J45RCLETB 1993
J50BEENJ, J50BEENM, J50BELENJ, J50BELENM, J50JENJ, J50JENM, J50TELENM, J50TLENJ, J50TLENM, VJ50BEENJ, VJ50BEENM, VJ50BELENJ, VJ50BELENM, VJ50TELENM, VJ50TLENJ, VJ50TLENM 1992
J50BEEOD, J50BELEOD, J50JEOD, J50TELEOD, J50TLEOD 1995
J50BEERE, J50BELERE, J50JERE, J50TELERE, J50TLERE 1994
J50BEETB, J50BELETB, J50JETB, J50TELETB, J50TLETB, J50TLETF, VJ50BEETB, VJ50BELETB, VJ50TLETB, VJ50TLETF 1993
J50PLSOC 2005
J50PLSRS 2004
J50TTLEDC 1996
J50TTLEOS 1995
J55RWLEIA 1991
J55RWLENM 1992
J55RWLETB 1993
J60TTLEDR 1996
J60TTLEIB 1991
J60TTLEOC 1995
J60TTLERS, J60TTLERV 1994
J60TTLETD 1993
J70TTLEIE 1991
J70TTLEOR 1995
J70TTLERC, J70TTLERV 1994
J70TTLETS 1993
J85TTLEOR 1995
J85TTLERC 1994
Information:
1. Remove four bolts (1) from the turbocharger tube adapter to the aftercooler housing. Loosen the turbocharger compressor housing clamp, and rotate turbocharger tube (2) out of the way of the cylinder head assembly. 2. Remove bolts (3) that hold the valve cover bases to the cylinder head assembly. Remove valve cover bases (4).
To prevent damage to the fuel injection nozzle, hold adapter assembly (5) in position at the of injection nozzle (6) when fuel line nut (7) is loosened or tightened.
3. Use tool (A) and a 7/8 5P328 Crow Foot ( in) to loosen the fuel injection line nut at the nozzle end. 4. Use tool (B) to loosen the nut at the fuel injection line adapter end. Remove inner fuel injection lines (8). Install caps and plugs on all fuel injection line openings to keep dirt out of the fuel system. 5. Remove bolts (9) that hold the rocker shaft assemblies to the cylinder head assembly.6. Remove rocker shaft assemblies (10). 7. Put identification marks on the push rods as to their location in the engine. Remove push rods (11). 8. Put identification marks on the bridges as to their location in the engine. Remove bridges (12) from the dowels on the cylinder head assembly.Install Rocker Shaft Assemblies & Push Rods
1. Put clean engine oil on the bridges and dowels. Install the original bridges in their respective locations. New bridges can be mixed.2. Install bridges (1) on the bridge dowels. While firmly pressing 0.5 to 4.5 Kg (1 to 10 lb) straight down on the top contact surface of the bridge, turn the adjusting screw clockwise until contact is made with the valve stem. Turn the screw an additional 1/31/2 20° to 30° ( to of 1 hex on nut). This will straighten the dowel in the guide and compensate for the slack in the threads. Hold the adjusting screw in this position and tighten the locknut to a torque of 30 4 N m (22 3 lb ft). Install the original push rods in their respective locations in the engine. New push rods can be mixed.3. Install push rods (2). 4. Put rocker shaft assemblies (3) in position on the cylinder head assembly.5. Put clean engine oil on the threads of the bolts that hold the rocker shaft assemblies in place. Tighten the bolts first to a torque of 270 25 N m (200 18 lb ft). Start with the bolt in the center of the rocker shaft assembly. Tighten the bolts again to a torque of 450 20 N m (330 15 lb ft). Tighten the bolts again by hand to a torque of 450 20 N m (330 15 lb ft).
Do not cause damage to the O-ring seals on the inner fuel lines.
6. Install inner fuel injection lines (4). Tighten the fuel injection line adapter nuts (5) to a torque 40 7 N m (30 5 lb ft) with tool (A).
Do not let the tops of the fuel nozzles turn when the fuel lines are tightened. The nozzles will be damaged if the top of the nozzles turns in the body.
7. Tighten fuel injection line nut (6) to a torque of 40 7 N m (30 5 lb ft) with tool (B) and a 7/8 5P328 in Crow Foot wrench.8. Make adjustments to the valves until the intake valve clearance is 0.38 mm (.015 in) and the exhaust valve clearance 0.76 mm (.030 in). See Valve Clearance Setting in Testing And Adjusting. Tighten the locknut to a torque of 30 4 N m (22 3 lb ft) and check the adjustments. 9. Install valve cover bases (7) on the cylinder head assembly. Install bolts that hold the valve cover bases in place. Tighten the bolts to a torque of 14 N m (10 2 lb ft). 10. Rotate turbocharger tube (8) into position. Place a gasket between the aftercooler housing and adapter. Install four bolts and nuts that hold the tube to the aftercooler housing.11. Tighten turbocharger clamp nut (9) to a torque of 18 3 N m (13 2 lb ft). Lightly hit all around the clamp nut with a soft faced hammer again to the same torque value.End By:a. install valve covers
To prevent damage to the fuel injection nozzle, hold adapter assembly (5) in position at the of injection nozzle (6) when fuel line nut (7) is loosened or tightened.
3. Use tool (A) and a 7/8 5P328 Crow Foot ( in) to loosen the fuel injection line nut at the nozzle end. 4. Use tool (B) to loosen the nut at the fuel injection line adapter end. Remove inner fuel injection lines (8). Install caps and plugs on all fuel injection line openings to keep dirt out of the fuel system. 5. Remove bolts (9) that hold the rocker shaft assemblies to the cylinder head assembly.6. Remove rocker shaft assemblies (10). 7. Put identification marks on the push rods as to their location in the engine. Remove push rods (11). 8. Put identification marks on the bridges as to their location in the engine. Remove bridges (12) from the dowels on the cylinder head assembly.Install Rocker Shaft Assemblies & Push Rods
1. Put clean engine oil on the bridges and dowels. Install the original bridges in their respective locations. New bridges can be mixed.2. Install bridges (1) on the bridge dowels. While firmly pressing 0.5 to 4.5 Kg (1 to 10 lb) straight down on the top contact surface of the bridge, turn the adjusting screw clockwise until contact is made with the valve stem. Turn the screw an additional 1/31/2 20° to 30° ( to of 1 hex on nut). This will straighten the dowel in the guide and compensate for the slack in the threads. Hold the adjusting screw in this position and tighten the locknut to a torque of 30 4 N m (22 3 lb ft). Install the original push rods in their respective locations in the engine. New push rods can be mixed.3. Install push rods (2). 4. Put rocker shaft assemblies (3) in position on the cylinder head assembly.5. Put clean engine oil on the threads of the bolts that hold the rocker shaft assemblies in place. Tighten the bolts first to a torque of 270 25 N m (200 18 lb ft). Start with the bolt in the center of the rocker shaft assembly. Tighten the bolts again to a torque of 450 20 N m (330 15 lb ft). Tighten the bolts again by hand to a torque of 450 20 N m (330 15 lb ft).
Do not cause damage to the O-ring seals on the inner fuel lines.
6. Install inner fuel injection lines (4). Tighten the fuel injection line adapter nuts (5) to a torque 40 7 N m (30 5 lb ft) with tool (A).
Do not let the tops of the fuel nozzles turn when the fuel lines are tightened. The nozzles will be damaged if the top of the nozzles turns in the body.
7. Tighten fuel injection line nut (6) to a torque of 40 7 N m (30 5 lb ft) with tool (B) and a 7/8 5P328 in Crow Foot wrench.8. Make adjustments to the valves until the intake valve clearance is 0.38 mm (.015 in) and the exhaust valve clearance 0.76 mm (.030 in). See Valve Clearance Setting in Testing And Adjusting. Tighten the locknut to a torque of 30 4 N m (22 3 lb ft) and check the adjustments. 9. Install valve cover bases (7) on the cylinder head assembly. Install bolts that hold the valve cover bases in place. Tighten the bolts to a torque of 14 N m (10 2 lb ft). 10. Rotate turbocharger tube (8) into position. Place a gasket between the aftercooler housing and adapter. Install four bolts and nuts that hold the tube to the aftercooler housing.11. Tighten turbocharger clamp nut (9) to a torque of 18 3 N m (13 2 lb ft). Lightly hit all around the clamp nut with a soft faced hammer again to the same torque value.End By:a. install valve covers
Parts steering JOHNSON:
0173699
0173699 STEERING CONNECTOR KIT, Stainless steel
BJ20SEECB, BJ20SEEDA, BJ20SEEUM, BJ20SREDA, BJ25ARECA, BJ25AREDC, BJ25AREUR, BJ25BAEDR, BJ25EECE, BJ25EEDM, BJ25EEED, BJ25EEUB, BJ25ELSIC, BJ25ELSSS, BJ25PL3EEM, BJ25PL3SIE, BJ25PL3SSB, BJ30BAEDE, BJ30EECS, BJ30EEDE, BJ30EEEC, BJ30EEUD, BJ30ELSIA, BJ
0392517
0392517 STEERING ARM ASSEMBLY
BJ50DTLEDC, BJ50DTLEUR, BJ60ELEDR, BJ60ELEUA, BJ60TLECM, BJ70ELECB, BJ70ELEDA, BJ70ELEUM, J50DTLECA, J50DTLEOS, J60ELCCR, J60ELCDS, J60ELCEA, J60ELCUC, J60ELEIB, J60ELENE, J60ELEOC, J60ELERS, J60ELESM, J60ELETD, J60TTLEIB, J65RSLC, J65RSLM, J65RSLZ2,
0397001
0397001 STEERING HANDLE ASSY., Inner
AM55RSLD, BJ20SRECB, BJ20SREDA, BJ20SREUM, BJ25ARECA, BJ25AREDC, BJ25AREUR, BJ25BAECM, BJ25BAEDR, BJ25BAEUA, BJ25PL3EEM, BJ25PL3SIE, BJ25PL3SSB, BJ30BAECS, BJ30BAEDE, BJ30BAEEC, BJ30BAEUD, BJ35ARECR, BJ35AREDS, BJ35AREEA, BJ35AREUC, BJ35E3SIE, BJ35E3
0434100
0434102
0397355
0397355 STEERING ARM ASSY.
J115JKLEOC, J115JKLERS, J85TTLEIE, J85TTLEND, J85TTLEOR, J85TTLERC, J85TTLETS, SJ125RWYJ, SJ125RWYN, SJ125RWYV
0434933
0434933 STEERING ARM ASSEMBLY
J50TTLECA, J50TTLEDC, J50TTLEOS, J50TTLEUR, J60TTLECM, J60TTLEDR, J60TTLENE, J60TTLEOC, J60TTLERS, J60TTLETD, J60TTLEUA, J70TTLEND, J70TTLEOR, J70TTLERC, J70TTLETS
0434930
0434930 STEERING HANDLE ASSY.
J105WRLEES, J105WRLSIF, J105WRLSSC, J115JKLEOC, J115JKLERS, J60TTLENE, J70TTLEND, J85TTLEOR, J85TTLERC, J85TTLETS, SJ105RWLH, SJ105RWLH, SJ105RWLP, SJ105RWLP, SJ125RWYJ, SJ125RWYN, SJ125RWYV