0279175 SWITCH ASSEMBLY. CHOKE JOHNSON
100ESL71A, 100ESL72R, 115ESL70D, 115ESL73M, 115ESL74B, 115ESL75E, 125ESL71C, 125ESL72R, 135ESL73M, 135ESL74B, 135ESL75E, 200TL76S, 50ES71S, 50ES72C, 50ES73R, 50ES74M, 50ES75B, 55E76E, 60ES70B, 60ES71C, 65ES72S, 65ES73R, 70EL76D, 70ES74M, 70ES75B, 75E
SWITCH
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Compatible models:
100ESL71A
100ESL72R
115ESL70D
115ESL73M
115ESL74B
115ESL75E
125ESL71C
125ESL72R
135ESL73M
135ESL74B
135ESL75E
200TL76S
50ES71S
50ES72C
50ES73R
50ES74M
50ES75B
55E76E
60ES70B
60ES71C
65ES72S
65ES73R
70EL76D
70ES74M
70ES75B
75ELR76D
75ESLR75B
85EL76D
85ESL70B
85ESL71A
85ESL72R
85ESL73M
85ESL74B
85ESL75E
JOHNSON
BRP JOHNSON entire parts catalog list:
- REMOTE CONTROL » 0279175
115ESL70D 1970
115ESL73M 1973
115ESL74B, 115ETL74B 1974
115ESL75E, 115ETL75E 1975
125ESL71C 1971
125ESL72R 1972
135ESL73M 1973
135ESL74B, 135ETL74B 1974
135ESL75E, 135ETL75E 1975
200TL76S, 200TXL76S 1976
50ES71S, 50ESL71S 1971
50ES72C, 50ESL72C, 50R72C, 50RL72C 1972
50ES73R, 50ESL73R, 50R73R, 50RL73R 1973
50ES74M, 50ESL74M 1974
50ES75B, 50ESL75B 1975
55E76E, 55EL76E 1976
60ES70B, 60ES70D, 60ESL70B, 60ESL70D 1970
60ES71C, 60ES71E, 60ESL71C, 60ESL71E 1971
65ES72S, 65ESL72S 1972
65ES73R, 65ESL73R 1973
70EL76D 1976
70ES74M, 70ESL74M, 70ESLR74M 1974
70ES75B, 70ES75E, 70ESL75B, 70ESL75E 1975
75ELR76D, 75ER76D 1976
75ESLR75B, 75ESR75B 1975
85EL76D, 85EL76G, 85ETLR76D, 85ETLR76G 1976
85ESL70B, 85ESL70D 1970
85ESL71A, 85ESL71H 1971
85ESL72R 1972
85ESL73M 1973
85ESL74B 1974
85ESL75E 1975
Information:
Electronic Controls
The PEEC controller consists of two main components: the Electronic Control Module (ECM) and the Personality Module. The Electronic Control Module (ECM) is the computer which controls a PEEC engine. The Personality Module is the software which controls how the computer behaves. The two must be used together -neither can do anything by itself.When the key is first turned on, the personality module sends the ECM through some self-checks. Until the self-checks are complete, PEEC limits rpm to 1700 rpm, power to about half of normal, and timing advance to zero. It takes about 8-10 seconds to complete the self-checks, during which time the driver should leave his foot off the throttle pedal. If the throttle is depressed during this time, the self-checks are postponed until his foot remains off the throttle to allow the checks to finish. If electrical power to PEEC is briefly interrupted during operation, PEEC goes back through these self-checks to ensure proper operation of its circuits.Rack Controls
The rack mechanism on a PEEC engine is very similar to a mechanical 3406B engine. The fuel injection pump is nearly identical; the rack is moved by a servo valve which receives oil pressure from the fuel injection pump. However, the PEEC servo spool is moved by a solenoid or (BTM) rather than by a linkage controlled by flyweights and springs.PEEC comes up with a "desired rpm" based on the throttle position, vehicle speed, Customer Specified Parameters, and certain diagnostic codes. The PEEC governor tries to maintain the desired rpm by sensing actual engine rpm using the engine speed sensor, then controlling the rack to achieve the desired rpm. To move the rack, PEEC adjusts the voltage to the rack solenoid (BTM) to increase rack. More voltage results in more rack. PEEC knows how far the rack actually went by reading the rack position sensor. PEEC increases the voltage to the rack solenoid until it senses the rack is in the desired position. PEEC sets certain limits on rack motion. "FRC Rack" is a rack limit based on Fuel-Air Ratio Control, for emissions purposes. It works similar to mechanical engine FARC; when PEEC senses a higher boost pressure (more air into cylinder), it increases the FRC Rack limit, which allows more fuel into the cylinder. "Rated Rack" is a rack limit based on horsepower of the engine. It is similar to the rack stops and torque spring on a mechanical engine. It provides horsepower and torque curves for a specific engine family and rating. All of these limits are programmed by the factory into the personality module.Timing Advance Controls
The timing advance mechanism is the same as the 3406B mechanical engine, except the Timing Solenoid (BTM) controls amount of timing advance instead of flyweights. PEEC adjusts voltage to the timing solenoid to change timing advance. More voltage results in more timing advance. PEEC knows how much advance was achieved by reading the timing position sensor. PEEC simply increases voltage to the timing solenoid until it senses that the timing advance is in the desired position. Desired timing advance is controlled by software in the Personality Module, and is dependent on engine rpm, load, and other operation factors. Because of this, the performance specifications do not call out the amount of advance at a specific rpm. The best indication of timing advance specification is displayed on ECAP status screens as "Des Timing Adv".Programmable Parameters
Certain parameters that affect PEEC engine operation may be changed through electronic service tools. The parameters are stored in the ECM, and are protected from unauthorized changes by passwords.Some parameters affect engine operation in ways some drivers may not expect without adequate training. These may lead to power or performance complaints, even when the engine is performing to specification.As an example, Vehicle Speed Limit (VSL) is programmable to allow the customer to electronically limit vehicle speed. When the programmed limit is reached, PEEC limits rpm so that VSL will not be exceeded. Also, Progressive Shift parameters (such as Low Gear limits and High Gear limits) will cause PEEC to pause at a programmed engine rpm to encourage more fuel-efficient driving practices.The section on "Programming PEEC Parameters" in this manual has more details on specific parameters and how to program them.Passwords
"System Configuration Parameters" are protected by factory passwords. System Parameters are those that affect horsepower family or emissions. Factory passwords are calculated on a computer system available only to Caterpillar dealers. Since factory passwords contain alphabetic characters, only the ECAP may change System Parameters."Customer Specified Parameters" are protected by customer passwords. Customer Parameters are those that affect cruise control, vehicle speed limits, progressive shifting, horsepower rating within a family, and PTO operation. The customer passwords are programmed by the customer. Either the ECAP or DDT may normally change Customer Parameters. However, if a customer uses alphabetic characters in his password, only the ECAP can change Customer Parameters.The section on "Programming PEEC Parameters" in this manual has more details on when passwords are needed and how to obtain them.Self-Diagnostics
PEEC has some ability to diagnose itself. When a problem is detected, a diagnostic code is generated and the diagnostic lamp is turned on. On newer engines (those equipped with personality modules built since April 1989), the code may also be stored in permanent memory in the personality module.Diagnostic Codes that represent current faults are called ACTIVE. They indicate that a problem of some kind currently exists. They should always be serviced first. See the Troubleshooting Diagnostic Codes section in this manual for more details.Diagnostic Codes stored in memory are called LOGGED. The problem may have been temporary or may have been repaired since the time it was LOGGED. Therefore, LOGGED diagnostic codes don't necessarily mean something needs to be repaired. They are meant to be an indicator for when intermittent problems exist. In addition, some logged diagnostic codes record "events", rather than failures. See the section on "Troubleshooting Diagnostic Codes" in this manual for more details.(PEEC) System Component Diagram
For Electrical Schematic, refer to Form No. SENR3486.
Location Of PEEC
The PEEC controller consists of two main components: the Electronic Control Module (ECM) and the Personality Module. The Electronic Control Module (ECM) is the computer which controls a PEEC engine. The Personality Module is the software which controls how the computer behaves. The two must be used together -neither can do anything by itself.When the key is first turned on, the personality module sends the ECM through some self-checks. Until the self-checks are complete, PEEC limits rpm to 1700 rpm, power to about half of normal, and timing advance to zero. It takes about 8-10 seconds to complete the self-checks, during which time the driver should leave his foot off the throttle pedal. If the throttle is depressed during this time, the self-checks are postponed until his foot remains off the throttle to allow the checks to finish. If electrical power to PEEC is briefly interrupted during operation, PEEC goes back through these self-checks to ensure proper operation of its circuits.Rack Controls
The rack mechanism on a PEEC engine is very similar to a mechanical 3406B engine. The fuel injection pump is nearly identical; the rack is moved by a servo valve which receives oil pressure from the fuel injection pump. However, the PEEC servo spool is moved by a solenoid or (BTM) rather than by a linkage controlled by flyweights and springs.PEEC comes up with a "desired rpm" based on the throttle position, vehicle speed, Customer Specified Parameters, and certain diagnostic codes. The PEEC governor tries to maintain the desired rpm by sensing actual engine rpm using the engine speed sensor, then controlling the rack to achieve the desired rpm. To move the rack, PEEC adjusts the voltage to the rack solenoid (BTM) to increase rack. More voltage results in more rack. PEEC knows how far the rack actually went by reading the rack position sensor. PEEC increases the voltage to the rack solenoid until it senses the rack is in the desired position. PEEC sets certain limits on rack motion. "FRC Rack" is a rack limit based on Fuel-Air Ratio Control, for emissions purposes. It works similar to mechanical engine FARC; when PEEC senses a higher boost pressure (more air into cylinder), it increases the FRC Rack limit, which allows more fuel into the cylinder. "Rated Rack" is a rack limit based on horsepower of the engine. It is similar to the rack stops and torque spring on a mechanical engine. It provides horsepower and torque curves for a specific engine family and rating. All of these limits are programmed by the factory into the personality module.Timing Advance Controls
The timing advance mechanism is the same as the 3406B mechanical engine, except the Timing Solenoid (BTM) controls amount of timing advance instead of flyweights. PEEC adjusts voltage to the timing solenoid to change timing advance. More voltage results in more timing advance. PEEC knows how much advance was achieved by reading the timing position sensor. PEEC simply increases voltage to the timing solenoid until it senses that the timing advance is in the desired position. Desired timing advance is controlled by software in the Personality Module, and is dependent on engine rpm, load, and other operation factors. Because of this, the performance specifications do not call out the amount of advance at a specific rpm. The best indication of timing advance specification is displayed on ECAP status screens as "Des Timing Adv".Programmable Parameters
Certain parameters that affect PEEC engine operation may be changed through electronic service tools. The parameters are stored in the ECM, and are protected from unauthorized changes by passwords.Some parameters affect engine operation in ways some drivers may not expect without adequate training. These may lead to power or performance complaints, even when the engine is performing to specification.As an example, Vehicle Speed Limit (VSL) is programmable to allow the customer to electronically limit vehicle speed. When the programmed limit is reached, PEEC limits rpm so that VSL will not be exceeded. Also, Progressive Shift parameters (such as Low Gear limits and High Gear limits) will cause PEEC to pause at a programmed engine rpm to encourage more fuel-efficient driving practices.The section on "Programming PEEC Parameters" in this manual has more details on specific parameters and how to program them.Passwords
"System Configuration Parameters" are protected by factory passwords. System Parameters are those that affect horsepower family or emissions. Factory passwords are calculated on a computer system available only to Caterpillar dealers. Since factory passwords contain alphabetic characters, only the ECAP may change System Parameters."Customer Specified Parameters" are protected by customer passwords. Customer Parameters are those that affect cruise control, vehicle speed limits, progressive shifting, horsepower rating within a family, and PTO operation. The customer passwords are programmed by the customer. Either the ECAP or DDT may normally change Customer Parameters. However, if a customer uses alphabetic characters in his password, only the ECAP can change Customer Parameters.The section on "Programming PEEC Parameters" in this manual has more details on when passwords are needed and how to obtain them.Self-Diagnostics
PEEC has some ability to diagnose itself. When a problem is detected, a diagnostic code is generated and the diagnostic lamp is turned on. On newer engines (those equipped with personality modules built since April 1989), the code may also be stored in permanent memory in the personality module.Diagnostic Codes that represent current faults are called ACTIVE. They indicate that a problem of some kind currently exists. They should always be serviced first. See the Troubleshooting Diagnostic Codes section in this manual for more details.Diagnostic Codes stored in memory are called LOGGED. The problem may have been temporary or may have been repaired since the time it was LOGGED. Therefore, LOGGED diagnostic codes don't necessarily mean something needs to be repaired. They are meant to be an indicator for when intermittent problems exist. In addition, some logged diagnostic codes record "events", rather than failures. See the section on "Troubleshooting Diagnostic Codes" in this manual for more details.(PEEC) System Component Diagram
For Electrical Schematic, refer to Form No. SENR3486.
Location Of PEEC
Parts switch JOHNSON:
0378176
0378176 SWITCH, Temperature
100ESL71A, 100ESL72R, 115ESL69E, 115ESL70D, 115ESL73M, 125ESL71C, 125ESL72R, 135ESL73M, 40E69R, 40E70A, 40ES69R, 40ES70A, 50ES71S, 50ES72C, 50ES73R, 55ES69A, 60ES70B, 60ES71C, 65ES72S, 65ES73R, 85ESL69E, 85ESL70B, 85ESL71A, 85ESL72R, 85ESL73M, RDS-30
0383493
0383493 SWITCH ASSEMBLY, Ignition
100ESL71A, 100ESL72R, 115ESL69E, 115ESL70D, 125ESL71C, 125ESL72R, 55ES69A, 60ES70B, 60ES71C, 85ESL69E, 85ESL70B, 85ESL71A, 85ESL72R
0315661
0384042
0384042 SWITCH. SHIFT CABLE ASSEMBLY
100ESL71A, 115ESL70D, 125ESL71C, 50ES71S, 60ES70B, 60ES71C, 85ESL70B, 85ESL71A
0316580
0316580 SWITCH PLATE
100ESL71A, 100ESL72R, 125ESL71C, 125ESL72R, 50ES71S, 50ES72C, 60ES71C, 65ES72S, 85ESL71A, 85ESL72R
0385253
0386947
0386947 SWITCH & KEY ASSY.
115ESL75E, 135ESL75E, 200TL76S, 25E75B, 25E76E, 25E77S, 35E76G, 35E77C, 40E75C, 40E76A, 50ES75B, 55E76E, 70EL76D, 70ES75B, 75ELR76D, 75ESLR75B, 85EL76D, 85ESL75E
0976443
0976443 SWITCH,Power tilt
115TXL77S, 140ML77S, 175TL77S, 200TL76S, 200TL77C, 85TXLR77S, J50BECIC, J50BECNR, J50BECTA, J55RCIM, J60ECIA, J60ECNM, J60ECTB