0825886 TERMINAL, Sender JOHNSON
CJ275TLCDC, CJ275TLCOS, CJ300TLCDC, CJ300TLCOS, J100STLCEM, J100STLESB, J100WMLCRS, J110MLCEM, J115MLCRD, J115MLESB, J120TLAEM, J120TLASB, J120TLCCA, J140CXCCS, J140CXCEC, J140CXESR, J140TLCRD, J150CXCCA, J150CXCEM, J150CXESB, J150TLCRD, J155WTLCRS,
TERMINAL
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Rating:
Compatible models:
CJ275TLCDC
CJ275TLCOS
CJ300TLCDC
CJ300TLCOS
J100STLCEM
J100STLESB
J100WMLCRS
J110MLCEM
J115MLCRD
J115MLESB
J120TLAEM
J120TLASB
J120TLCCA
J140CXCCS
J140CXCEC
J140CXESR
J140TLCRD
J150CXCCA
J150CXCEM
J150CXESB
J150TLCRD
J155WTLCRS
J155WTLESM
J155WTLZ
J175STLACM
J175STLCEB
J175STLESE
J185ESXESS
J185ESXW
J185TLCRS
J200CXCCR
J200CXCEA
J200CXESM
J225CXCCE
J225CXCED
J225CXESS
J235TLCRC
J275CXCCA
J300CXCCA
J300CXCEM
J300CXESB
J35AELCDE
J35AELCUD
J40AELCCS
J40ECDE
J40ECEC
J40ECUD
J40EESR
J45RCE
J50BECCS
J50BECDE
J50BECEC
J50BECOB
J50BECRM
J50BECUD
J50BEESR
J50TELCEC
J55RWLE
J60ELCEA
J60ELCOD
J60ELCRE
J60ELESM
J65RWLCRS
J65WMLCOC
J70ELCEM
J70ELCRD
J70ELESB
J75ECRD
J88MSLCER
J88MSLESA
J90MLCRD
JOHNSON
BRP JOHNSON entire parts catalog list:
- MIDSECTION » 0825886
CJ300TLCDC, CJ300TXCDC, J300TLCDC, J300TXCDC 1986
CJ300TLCOS, CJ300TXCOS, J300TLCOS, J300TXCOS 1985
J100STLCEM 1989
J100STLESB, VJ100SLESB 1990
J100WMLCRS, J100WTLCRS 1984
J110MLCEM, J110TLAEM, J110TLCEM, J110TXCEM, TJ110TLCEM, TJ110TXCEM 1989
J115MLCRD, J115TLCRD, J115TXCRD 1984
J115MLESB, J115TLASB, J115TLESB, J115TXESB, TJ115TLESB, VJ115TLASB, VJ115TLESB, VJ115TXESB 1990
J120TLAEM, J120TLCEM, J120TXCEM, TJ120TXCEM 1989
J120TLASB, J120TLESB, J120TXESB, VJ120TLASB, VJ120TLESB, VJ120TXESB 1990
J120TLCCA, J120TXCCA 1988
J140CXCCS, J140TLCCM, J140TXCCM 1988
J140CXCEC, J140TLAEB, J140TLCEB, J140TXCEB 1989
J140CXESR, J140TLASE, J140TLESE, J140TXESE, VJ140TLASE, VJ140TLESE, VJ140TXESE 1990
J140TLCRD, J140TXCRD 1984
J150CXCCA, J150TLCCA, J150TXCCA 1988
J150CXCEM, J150TLAEM, J150TLCEM, J150TXCEM, TJ150TXCEM 1989
J150CXESB, J150TLASB, J150TLESB, J150TXESB, VJ150TLESB, VJ150TXESB 1990
J150TLCRD, J150TXCRD 1984
J155WTLCRS, J155WTXCRS 1984
J155WTLESM, J155WTXESM 1990
J155WTLZ, J155WTXZ 1989
J175STLACM, J175STLCCM, J175TLCCM, J175TXCCM 1988
J175STLCEB, J175TXCEB 1989
J175STLESE, J175TXESE, VJ175SLESE, VJ175TXESE 1990
J185ESXESS 1990
J185ESXW 1989
J185TLCRS, J185TXCR 1984
J200CXCCR, J200STLACM, J200STLCCM, J200TXCCR 1988
J200CXCEA, J200STLCEB, J200TXCEA, TJ200TXCEA 1989
J200CXESM, J200STLESE, J200TXESM, VJ200SLESE, VJ200TXESM 1990
J225CXCCE, J225PLCCE, J225PXCCE, J225TLCCE, J225TXCCE 1988
J225CXCED, J225PLAED, J225PLCED, J225PXCED, J225TLAED, J225TLCED, J225TXCED 1989
J225CXESS, J225PLASS, J225PLESS, J225PXESS, J225TLASS, J225TLESS, J225TXESS, VJ225PLESS, VJ225PXESS, VJ225TLASS, VJ225TLESS, VJ225TXESS 1990
J235TLCRC, J235TXCRC 1984
J275CXCCA, J275PLCCA, J275PXCCA 1988
J300CXCCA, J300PLCCA, J300PXCCA 1988
J300CXCEM, J300PLCEM, J300PXCEM 1989
J300CXESB, J300PLESB, J300PXESB 1990
J35AELCDE, J35ARLCDE 1986
J35AELCUD, J35ARLCUD 1987
J40AELCCS, J40ARLCCS, J40ATLCCS, J40ECCS, J40ELCCS, J40RCCS, J40RLCCS, J40TECCS, J40TELCCS, J40TLCCS, J40TTLCCS 1988
J40ECDE, J40ELCDE, J40RCDE, J40RLCDE, J40TECDE, J40TELCDE, J40TLCDE 1986
J40ECEC, J40ELCEC, J40RCEC, J40RLCEC, J40TECEC, J40TELCEC, J40TLCEC, J40TTLCEC, TJ40ELCEC 1989
J40ECUD, J40ELCUD, J40RCUD, J40RLCUD, J40TECUD, J40TLCUD 1987
J40EESR, J40ELESR, J40RESR, J40RLESR, J40TEESR, J40TELESR, J40TLESR, J40TTLESR, TJ40ELESF, TJ40ELESR, TJ40TELESF, TJ40TELESR, VJ40EESR, VJ40ELESR, VJ40TELESR, VJ40TLESR 1990
J45RCE, J45RCLE, J45WMLE 1989
J50BECCS, J50BELCCS, J50TELCCS, J50TLCCS 1988
J50BECDE, J50BELCDE, J50TELCDE, J50TLCDE 1986
J50BECEC, J50BELCEC, J50TLCEC, TJ50TLCEC, TJ50TLESF 1989
J50BECOB, J50BELCOB, J50TELCOB, J50TLCOB 1985
J50BECRM, J50BELCRM, J50TELCRM, J50TLCRM 1984
J50BECUD, J50BELCUD, J50TELCUD, J50TLCUD 1987
J50BEESR, J50BELESR, J50TELESR, J50TLESR, TJ50TLESF, TJ50TLESR, VJ50BEESR, VJ50BELESR, VJ50TLESR 1990
J50TELCEC 1989
J55RWLE 1989
J60ELCEA, J60TLCEA, J60TTLCEA, TJ60TLCEA, TJ60TLESF 1989
J60ELCOD, J60TLCOD 1985
J60ELCRE, J60TLCRE 1984
J60ELESM, J60TLESM, J60TTLESM, TJ60TLESF, TJ60TLESM, VJ60ELESM, VJ60TLESM 1990
J65RWLCRS, J65TELCRS, J65WTLCRS 1984
J65WMLCOC, J65WTLCOC 1985
J70ELCEM, J70TLCEM, TJ70TLCEM, TJ70TLESF 1989
J70ELCRD, J70TLCRD 1984
J70ELESB, J70TLESB, TJ70TLESB, TJ70TLESF, VJ70ELESB, VJ70TLESB 1990
J75ECRD, J75ELCRD, J75TLCRD 1984
J88MSLCER, J90TLAEM, J90TLCEM, TJ90TLCEM, VJ88MSLCER 1989
J88MSLCER, VJ88MSLCER 1989
J88MSLESA, VJ88MSLESA 1990
J88MSLESA, J90TLASB, J90TLESB, TJ90TLESB, VJ88MSLESA, VJ90MLESB, VJ90TLASB, VJ90TLESB 1990
J90MLCRD, J90TLCRD, J90TXCRD 1984
Information:
Table 1
Troubleshooting Test Steps Values Results
1. Determine the Communication Problem
Note: If an indicator other than the "POWER" indicator is illuminated when Cat® Electronic Technician (ET) is not communicating with an ECM, disconnect and reconnect the communication adapter.
Communication Problem
Result: Both indicators on the communication adapter are not flashing.
Proceed to Test Step 2.
Result: Cat ET indicates that the engine is serviced on both links.
Proceed to Test Step 2.
Result:Cat ET displays a message that indicates the firmware in the communication adapter does not support communication on both data links.
Proceed to Test Step 3.
Result: Cat ET displays an Error "#142 The interface hardware is not responding" message.
Proceed to Test Step 3.
Result:Cat ET displays a message that indicates that Cat ET cannot find an exact match for the software version in the ECM.
Repair: Update Cat ET to the latest available version.
Result: The power indicator is not illuminated.
Proceed to Test Step 5.
2. Verify that the Correct Communication Adapter is Being Used
A. A 538-5051 Communication Adapter Gp must be used to with a 370-4617 Cable As (USB) and a 457-6114 Cable As (Datalink Cable CA3) to communicate. The following communication adapters cannot be used because the communication adapters do not communicate over both data links:
- Wireless communication adapter
- 7X-1701 Communication Adapter As
B. Determine the communication adapter that is being used.
Communication Adapter
Result: An incorrect communication adapter is being used.
Repair: Connect a correct communication adapter. Refer to Troubleshooting, "Electronic Service Tools", if necessary.
Attempt to establish communication. Continue with this procedure if the communication adapter does not communicate on both data links.
Result: A correct communication adapter is being used. However, the "Power" indicator is not illuminated.
Proceed to Test Step 5.
Result: A correct communication adapter is being used. The "Power" indicator is illuminated.
Proceed to Test Step 4.
3. Check the Version of the Firmware for the Communication Adapter
The version of the firmware for the communication adapter must be "1.23.54" or higher.
Refer to Special Instruction, REHS8170 for instructions on how to update the firmware in the Comm Adapter III.
A. Electronically disconnect Cat ET. Verify that the "power" indicator on the communication adapter is illuminated.
B. Click the "Utilities" menu.
C. Click the "Comm Adapter III Toolkit" menu.
D. Wait for the tool kit to open. Then, click the "Utilities" menu.
E. Click "Reprogram CA3".
F. Select the latest ".apf" file from the list.
G. Click "OK". Then, click "Begin Flash".
H. Wait for the "Flashes Completed Successfully" message to appear.
J. Click "Toolkit". Verify that the "Software Release Version" is "1.23.54" or higher.
K. Attempt to connect Cat ET.
Firmware
Result: Cat ET communicates on both data links.
Return to service.
Result: Cat ET does not communicate on both data links.
Proceed to Test Step 4.
4. Verify That Cat ET is Configured Correctly
Cat ET must be configured correctly to communicate on both data links.
A. Click the "Utilities" menu.
B. Click the "Preferences" menu.
C. Select the "Communications" tab.
D. Verify that "Caterpillar Comm Adapter III (RP120)" is selected.
If "Caterpillar Comm Adapter III (RP120)" is not an option for selection, the version of Cat ET is incorrect. Version "2015A" or higher must be used.
Update the version of Cat ET. Then, perform this Test Step again.
E. Verify that the port is correct.
F. Verify that the "Enable Dual Data Link Service" option is checked.
G. Click "OK". Cat ET must reconnect in order for any changes to be used.
H. Electronically disconnect Cat ET if changes are made to any of the settings for communications. Electronically connect Cat ET. Attempt to establish communication. Observe the indicators on the communication adapter.
A "limited support" warning should not be displayed. The "J1939 / DeviceNet" and "CDL" indicators should be flashing. The indicator indicates that Cat ET is communicating on both data links.
Configured Correctly
Result: Cat ET communicates on both data links.
The problem is resolved.
Result: Cat ET does not communicate on both data links. The "POWER" indicator is not illuminated.
Proceed to Test Step 5.
Result: Cat ET does not communicate on both data links. The "POWER" indicator is illuminated.
Proceed to Test Step 6.
Illustration 1 g02061279
Power terminals at the service tool connector
(Terminal A) +Battery
(Terminal B) −Battery
Table 2
Troubleshooting Test Steps Values Results
5. Check the Electrical Power to the Communication Adapter
A. Check for battery voltage at the service tool connector.
Power
Result: Battery voltage is not present at the service tool connector.
Repair: Inspect the vehicles wiring and fuses. Determine the cause of the missing voltage. Make the necessary repairs.
Attempt to establish communication after the electrical power is at the service tool connector.
If the service tool does not communicate on both data links, proceed to Test Step 6.
Result: Cat ET indicates that the engine is serviced on both links.
Repair: Verify that the cable between the service tool connector and the communication adapter is OK. Replace the cable, if necessary.
Repair: Replace the communication adapter if the following conditions are true:
1. There is power at the cables "DATA LINK" connector.
2. The communication adapters "POWER" indicator is not illuminated.
Illustration 2 g01817154
Table 3
Troubleshooting Test Steps Values Results
6. Check the Electrical Power to the ECM
A. Verify that the keyswitch is ON.
B. Refer to Illustration 2. Verify that battery volta
Parts terminal JOHNSON:
0204034
0204034 TERMINAL,Slip on
100ESL71A, 100ESL72R, 100ML79S, 115ESL69E, 115ESL70D, 115ML79R, 125ESL71C, 125ESL72R, 140ML79R, 150TL79C, 175TL79R, 200TL79A, 235TL70A, 25E72R, 25E73A, 25E74M, 25E75B, 25E76E, 25E77S, 25E78C, 25E79R, 33E69A, 33E69A, 33E70M, 33E70M, 35E76G, 35E77C, 35
0204053
0204053 TERMINAL, Ring
100ESL71A, 100ESL72R, 100ML79S, 115EL77S, 115ESL69E, 115ESL70D, 115ESL73M, 115ESL74B, 115ESL75E, 115ETZ78C, 115ML79R, 115TXL77S, 125ESL71C, 125ESL72R, 135ESL73M, 135ESL74B, 135ESL75E, 140ML77S, 140ML78C, 140ML79R, 150TL78S, 150TL79C, 175TL77S, 175TL7
0510541
0510541 TERMINAL
115ETZ78C, 140ML78C, 150TL78S, 175TL78C, 200TL78R, 235TL78R, 55ES69A, 85ETLR78C, CJ275TLCDC, CJ275TLCOS, CJ300TLCDC, CJ300TLCOS, D100WTLM, J100MLCSC, J100STLCCA, J100WMLCDR, J100WMLCOC, J100WMLCRS, J100WTLCUA, J100WTLESM, J100WTLZ, J110MLCCA, J110MLC
0511828
0511828 TERMINAL
BJ250CXECB, BJ250CXEDA, BJ250CXEUM, CJ275TLCDC, CJ275TLCOS, CJ300TLCDC, CJ300TLCOS, HJ25TELEDA, HJ55WMLM, HJ55WMLZ, J115JKLEOC, J115JKLERS, J20CRCCA, J20CRCDC, J20CRCOS, J20CRCUR, J250CXARC, J250CXATF, J250CXEIE, J250CXEND, J250CXEOR, J25ECCM, J25ECD
0326255
0326255 TERMINAL BLOCK
J100MLCSC, J100WMLCRS, J105WRLEES, J105WRLSIF, J105WRLSSC, J115MLCIH, J115MLCNB, J115MLCRD, J115MLCSA, J115MLCTE, J140MLCIH, J140MLCNB, J140MLCSA, J140MLCTE, J140TLCRD, J150CXCEM, J150CXEIE, J150CXESB, J150STLCEM, J150STLCTE, J150STLEIE, J150STLESB,
0329895
0329895 TERMINAL BLOCK
BJ115TLEDA, BJ40EECR, BJ40EEDS, BJ40EEEA, BJ40EEUC, BJ40ELSIF, BJ40ELSSM, BJ50BEEDS, BJ50DTLEDC, BJ50DTLEUR, BJ50EEER, BJ50ELSIF, BJ50ELSSA, BJ50ESECC, BJ50RLEUC, BJ60ELEDR, BJ60ELEUA, BJ60TLECM, BJ70ELECB, BJ70ELEDA, BJ70ELEUM, BJ70PLEEE, BJ70PLSIS,
0512762
0512762 TERMINAL BLOCK
HJ55WMLM, HJ55WMLZ, J10ECCD, J10ECDB, J10ECES, J10ECOM, J10ECUE, J10EEIR, J10EENA, J10EESC, J15ECCS, J15ECDE, J15ECEC, J15ECOB, J15ECUD, J15EEIA, J15EENM, J15EESR, J40ECEC, J40EEIA, J40EENJ, J40EESR, J40EETB, J48ESLCER, J48ESLCER, J48ESLEIM, J48ESLEI
0329896
0329896 TERMINAL BLOCK COVER
BJ40EECR, BJ40EEDS, BJ40EEEA, BJ40EEUC, BJ40ELSIF, BJ40ELSSM, BJ50BEEDS, BJ50DTLEDC, BJ50DTLEUR, BJ50EEER, BJ50ELSIF, BJ50ELSSA, BJ50ESECC, BJ50RLEUC, BJ60ELEDR, BJ60ELEUA, BJ60TLECM, BJ70ELECB, BJ70ELEDA, BJ70ELEUM, BJ70PLEEE, BJ70PLSIS, BJ70PLSSD,