0396987 JOHNSON THERMOSTAT ASSY. & SEAL

Table 1
Service Tools    
Part Number    Description    
349-4200     Thermometer    
360-0774     Refractometer    
N/A     4 mm Allen Wrench    
1U-5805     Wire Removal Tool (14-GA, GREEN)    
6V-2197     Magnetic Transducer As (TIMING CALIBRATION)    
121-9588     Wire Removal Tool (16-GA, BLUE)    
147-6456     Wedge Removal Tool    
151-6320     Wire Removal Tool (14-GA TO 18-GA, RED)    
1U-5804     Crimp Tool (12−AWG TO 18−AWG)    
6V-2197     Transducer    
7X-1171     Transducer Adapter    
7X-1695     Cable As    
146-4080     Digital Multimeter Gp (RS232)    
7X-1710     Multimeter Probes    
326-4904     Adapter Cable As (3-PIN BREAKOUT)    
7X-1715
134-5195     Adapter Cable As (40-PIN BREAKOUT)
Harness (40-PIN)
(For ADEM 2 ECM (two 40-pin connectors))    
208-0059     Adapter Cable As (70-PIN BREAKOUT)
(For ADEM 3 ECM (two 70-pin connectors) and for ADEM 4 ECM (one 70-pin connector and one 120-pin connector))    
257-8718     The 257-8718 Adapter Cable As is not applicable with Tier IV Engines.
Adapter Cable As (120-PIN BREAKOUT)
(For ADEM 4 ECM (one 70-pin connector and one 120-pin connector))    
N/A     Torque Wrench (capable of applying 1.5 N m (13.3 lb in))    
Repair Kits for Connectors    
362-3555     Connector Repair Kit (AMPSEAL)    
175-3700     Connector Repair Kit (Deutsch connector)    
Bypass Harnesses for the ECM    
129-2018     Power Cable
(Stand alone cable for ADEM 2 ECM)    
217-0113     Wiring Harness (ECM BYPASS)
(The bypass harness connects to the battery. The bypass harness is used with the following harnesses for different types of electronic control modules.)    
328-2292     Harness (ENGINE ECM BYPASS)
(For ADEM 3 ECM and ADEM 4 ECM)    
277-4734     Harness (ENGINE ECM BYPASS)
(For A4:E2 ECM (Two 64-pin connectors))    
276-7273     Sensor Test Box (1)    
( 1 ) Instrument used to test Cylinder Position sensors.Two short jumper wires may be needed to check the continuity of some wiring harness circuits by shorting two adjacent terminals together in a connector. A long extension wire may also be needed to check the continuity of some wiring harness circuits.Except for harness tests, the use of certain test equipment is not recommended for use on modern Caterpillar electrical circuits. Such testers include the following examples: the 8T-0500 Continuity Tester and 5P-7277 Voltage Tester .Note: A procedure has been developed to test "In Cylinder" Position Sensors. Reference Special Instruction REHS7338, "Procedure to Test the Position Sensor of a Hydraulic Cylinder". Optional Service Tools
Table 2 lists the optional service tools that may be needed during testing or repair.
Table 2
Optional Service Tools    
Part Number    Description    
198-4240
or
1U-5470     Digital Pressure Indicator
or
Engine Pressure Group    
4C-4075     Crimp Tool (4−AWG TO 10−AWG)    
4C-4911 (1)     Battery Load Tester    
5P-7277     Voltage Tester    
6V-9130 (2)     Temperature Adapter (MULTIMETER)    
8T-5319     Connector Tool Group    
349-4199     AC/DC Current Probe    
348-5430     Multi-Tool Gp    
8T-8726     Adapter Cable As    
163-5443     Adapter Cable As (3-PIN BREAKOUT)    
177-2330     Battery Analyzer (DIGITAL)    
190-8900     Connector Repair Kit    
225-5985     Parallel Port Cable (COMMUNICATION ADAPTER)    
391-8170     EMISSIONS ANALYZER TOOL GP - (Bluetooth Module)    
393-0673     EMISSIONS ANALYZER TOOL GP    
( 1 ) Refer to Special Instructions, SEHS9249, "Use of 4C-4911 Battery Load Tester for 6, 8, and 12 v Lead Acid Batteries" and Special Instructions, SEHS7633, "Battery Test Procedure".
( 2 ) Refer to Special Instructions, SEHS8382, "Use of the 6V-9130 Temperature Adapter Group".Caterpillar Electronic Technician (Cat-ET)
Cat ET can be used by the technician to help perform the following procedures:
Diagnostic testing
Calibrations
Flash programming
Configuration of the ECM
Print various reportsCat ET can display the following information:
Status parameters
Event codes
Diagnostic codes
ECM settings
Engine configurationAlways use the latest revision of Cat-ET. The media is available on CD and the media can also be downloaded from various Caterpillar web sites.
Table 3
Software, JEBD3003, "CATERPILLAR ELECTRONIC TECHNICIAN"    Once you have downloaded Cat-ET onto your PC, you will need a license from your Caterpillar dealer in order to use the software. Various licenses are available for different users with different requirements. Consult your Caterpillar dealer.Note: For more information regarding the use of Cat-ET and PC requirements, refer to the documentation that accompanies your Cat-ET program s