0397372 JOHNSON THRU BOLT PACKAGE

Table 1
Required Tools
Tool Part Number Part Description Qty
A - Loctite C5A Copper Anti-seize - Start By:
Remove the Stairways.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.Dispose of all fluids according to local regulations and mandates.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Hot oil and hot components can cause personal injury. Do not allow hot oil or hot components to contact skin. At operating temperature, the engine coolant is hot and under pressure.Steam can cause personal injury.Check the coolant level only after the engine has been stopped and the cooling system pressure cap is cool enough to touch with your bare hand.Remove the cooling system pressure cap slowly to relieve pressure.Cooling system conditioner contains alkali. Avoid contact with the skin and eyes to prevent personal injury.
Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system.
Drain the coolant from the cooling system into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Cooling System Coolant - Change" for more information.
Illustration 1 g06262364
Remove bolts (1) and panel assembly (2).
Illustration 2 g06262366
Remove bolts (3) and panel assembly (4).
Illustration 3 g06262390
Disconnect the hose (not shown) attached in the backside of support assembly (6). Remove bolts (5) and support assembly (6) along with the door assembly.
Illustration 4 g06262407
Loosen clamp (7) and disconnect tube (9).
Loosen clamp (10) and disconnect tube (8).
Illustration 5 g06262408
Remove bolts (11) and disconnect tube (12).
Remove bolts (14) and disconnect tube (13).
Illustration 6 g06262410
Disconnect tube (17).
Loosen clamp (16) and disconnect tube (19).
Use two people to remove turbocharger (18). The weight of turbocharger (18) is approximately 38 kg (84 lb). Remove four nuts (15), turbocharger (18), and the gasket.Installation Procedure
Install the turbocharger in the reverse order of removal.
Replace the gasket and nuts (15).
Illustration 7 g03828670
Apply Tooling (A) to the threads of nuts (15). Tighten nuts (15) in a cross pattern, as shown. Tighten nuts (15) to a torque of 70 5 N m (52 4 lb ft).
Turbocharger installation instructions as follows:Note: Make sure to follow the correct procedures and specifications. Failure to follow any of the procedures may result in damage, malfunction, or possible engine failure.
Illustration 8 g06262439
Loosen clamps (20) and (21) nuts only enough to rotate the housings.Note: Excessive loosening of the housings may damage the turbocharger wheel.
Position bearing housing with oil inlet center line rotated 8 2 degrees inboard from the engine vertical position.
Position clamp (20) on outboard side of turbocharger (18) (pointing down).
Position clamp (21) rotated 45 5 degrees outboard from the turbocharger oil outlet.
Tighten clamp (21) enough to prevent the bearing hous