0338742 TRIM TAB, Gearcase JOHNSON
BJ115ELEDR, BJ115ELEUA, BJ115GLECM, BJ115PLEEM, BJ115PLSIE, BJ115PLSSB, BJ130PLEED, BJ130PLSSS, BJ130TLECE, BJ130TLEDM, BJ130TLEUB, BJ135PLSIF, BJ150ELECD, BJ150ELEDB, BJ150ELEUC, BJ175EXECD, BJ175EXEDB, BJ175EXEUC, BJ175PLEES, BJ175PLSIF, BJ175PLSSC
TRIM
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$77.53
30-06-2024
US: AUTO COMMITTEE
Lower Gear Case Trim Tab fits - 338742 0338742
AUTO COMMITTEE Fix that squeaky brake, knocking engine, or clicking starter with Auto-Committee replacement parts to save money down the road. || Compatible: 338742 0338742 || Aftermarket Parts. NOT an OEM. || High-Tech materials provides unmatched reliability and performance. Direct replacement to your original unit. || If there are any questions as to this product, please contact us directly for technical support. Please verify your requirements or contact us before ordering.
AUTO COMMITTEE Fix that squeaky brake, knocking engine, or clicking starter with Auto-Committee replacement parts to save money down the road. || Compatible: 338742 0338742 || Aftermarket Parts. NOT an OEM. || High-Tech materials provides unmatched reliability and performance. Direct replacement to your original unit. || If there are any questions as to this product, please contact us directly for technical support. Please verify your requirements or contact us before ordering.
PARTSDEPOT New Lower Gear Case Trim Tab Compatible with Johnson Evinrude 338742 0338742
PARTSDEPOT NEW Lower Gear Case Trim Tab Compatible with Johnson Evinrude 338742 0338742 || Bin Location B14 || Manufacturer Part Number 338742 replacement || Compatible with Evinrude 100 1971 - 2005, Johnson 100 1971 - 2001, OMC Quiet Rider 115 1991 - 1993
PARTSDEPOT NEW Lower Gear Case Trim Tab Compatible with Johnson Evinrude 338742 0338742 || Bin Location B14 || Manufacturer Part Number 338742 replacement || Compatible with Evinrude 100 1971 - 2005, Johnson 100 1971 - 2001, OMC Quiet Rider 115 1991 - 1993
$35.55
12-05-2022
-: -
NEW OEM OMC BRP Zinc Anode for Johnson Evinrude Lower Gear Case Trim Tab 338742 0338742
Part Number:338742 || Adaptation scope: Johnson Evinrude Lower Gear Case Trim Tab 338742 0338742 || Materials: Zinc alloy || Advantage:outboard motor performance, strong and durable. || Other: Our products are guaranteed for Half a year year.
Part Number:338742 || Adaptation scope: Johnson Evinrude Lower Gear Case Trim Tab 338742 0338742 || Materials: Zinc alloy || Advantage:outboard motor performance, strong and durable. || Other: Our products are guaranteed for Half a year year.
Compatible models:
BJ115ELEDR
BJ115ELEUA
BJ115GLECM
BJ115PLEEM
BJ115PLSIE
BJ115PLSSB
BJ130PLEED
BJ130PLSSS
BJ130TLECE
BJ130TLEDM
BJ130TLEUB
BJ135PLSIF
BJ150ELECD
BJ150ELEDB
BJ150ELEUC
BJ175EXECD
BJ175EXEDB
BJ175EXEUC
BJ175PLEES
BJ175PLSIF
BJ175PLSSC
BJ200CXEDR
BJ200CXEEB
BJ200CXSSE
BJ200PLSIF
BJ225CXEEC
BJ225CXSSR
BJ225PLSIF
BJ90ELEDR
BJ90ELEUA
BJ90PLEEB
BJ90PLSID
BJ90PLSSE
BJ90SLECM
J100WPLEEC
J100WPLSIF
J100WPLSSR
J100WQLECS
J100WTLEDR
J100WTLEOC
J100WTLERS
J100WTLETD
J100WTLEUA
J105WELEEN
J105WELSIF
J105WELSSC
J105WPLSTM
J105WRLEES
J105WRLSIF
J105WRLSSC
J112TSLEDR
J112TSLEOC
J115ELEOC
J115FSLECS
J115GLSDE
J115GLSOB
J115GLSRC
J115GLSTA
J115PLSDA
J115PLSNF
J115PLSOR
J115PLSRC
J115PXSDA
J115PXSOR
J115PXSRM
J115TSLECM
J115TSLEUA
J115WPLSOC
J115WPLSRS
J120TLARC
J120TLATF
J125ESXERK
J125ESXETA
J125WTPLE
J130CXAOR
J140CXARC
J140CXATF
J150CXEES
J150CXSNF
J150CXSSC
J150ELARA
J150ELATG
J150ELEOM
J150FCXECR
J150GLSDE
J150GLSOB
J150GLSRM
J150GLSTA
J150GLSTF
J150ICXEUC
J150JPLSIF
J150MLSOR
J150MLSRC
J150MLSTS
J150PLSDD
J150PLSOE
J150PLSRB
J150PLSTF
J150PXSDD
J150PXSOE
J150PXSRB
J150WPLEES
J150WPLSIF
J150WPLSSC
J150WTLEOR
J150WTLERC
J175CXSNF
J175EXARC
J175EXATG
J175EXEOM
J175FCXECS
J175GLSDE
J175GLSOB
J175GLSRM
J175GLSTA
J175GLSTF
J175MXSOR
J175MXSRC
J175MXSTS
J175PLSDD
J175PLSOE
J175PLSRB
J175PLSTF
J175PXSDD
J175PXSOE
J175PXSRB
J185ESERK
J185ESXETA
J200CXARC
J200CXATF
J200CXECM
J200CXEOC
J200CXEUA
J200WPXEEN
J200WPXSIF
J200WPXSSC
J225CXARC
J225CXATF
J225CXECS
J225CXEDE
J225CXEOB
J225CXEUD
J225HPLEEN
J225HPLSIF
J225HPLSSC
J250CXECD
J250CXEEN
J250CXSSS
J250VCZSIF
J88TSLEDR
J88TSLEOC
J90ELEOC
J90FSLECS
J90GLSDE
J90GLSOB
J90GLSRM
J90GLSTA
J90PLSDM
J90PLSNF
J90PLSOA
J90PLSRR
J90PXSDR
J90PXSOC
J90PXSRS
J90TSLECM
J90TSLEUA
SJ100WMPLM
SJ100WMPLZ
SJ105RWLH
SJ105RWLP
SJ105WELV
SJ125RWYJ
SJ125RWYN
SJ125RWYV
SJ125WTPLJ
SJ125WTPLN
SJ125WTPLV
SJ150WTPLB
SJ150WTPLT
SJ150WTPLY
SJ200WTPLA
SJ200WTPLG
SJ200WTPLS
JOHNSON
BRP JOHNSON entire parts catalog list:
BJ115ELEUA, BJ115ELEUC, BJ115GLEUA, BJ115GLEUC, BJ115SXEUA, BJ115SXEUC, HJ115SLEUA, HJ115SLEUC, J115ELEUA, J115ELEUC, J115GLEUA, J115GLEUC, J115SLEUA, J115SLEUC, J115SXEUA, J115SXEUC 1997
BJ115GLECM, BJ115SXECM, HJ115SLECM, J115ELECM, J115GLECM, J115JTLECS, J115SLECM, J115SXECM 1998
BJ115PLEEM, BJ115PXEEM, J115JPLEEC, J115PLEEM, J115PXEEM, J115SPLEES 1999
BJ115PLSIE, BJ115VXSIC, J115JPLSIA, J115PLSIE, J115VLSIC, J115VXSIC, RJ115PLSIE, RJ115VLSIC, RJ115VXSIC 2001
BJ115PLSSB, BJ115PXSSB, BJ115VXSSS, J115JPLSSR, J115PLSSB, J115PXSSB, J115SPLSSC, J115VLSSS, J115VXSSS, RJ115PLSSB, RJ115PXSSB, RJ115VLSSB, RJ115VXSSS 2000
BJ130PLEED, BJ130PXEED, J130PLEED, J130PXEED 1999
BJ130PLSSS, BJ130PXSSS, J130PLSSS, J130PXSSS, J130VXSSS, RJ130PLSSS, RJ130PXSSS, RJ130VXSSS 2000
BJ130TLECE, HJ130TXACB, J130TLECE, J130TXACB 1998
BJ130TLEDM, HJ130CXADA, HJ130TXADA, J130TLEDM, J130TXADA, SJ130CXADA, SJ130TLEDM, SJ130TXADA 1996
BJ130TLEUB, HJ130CXAUM, HJ130TXAUM, J130TLEUB, J130TXAUM 1997
BJ135PLSIF, BJ135VXSIF, J135PLSIF, J135VLSIF, J135VXSIF, RJ135PLSIF, RJ135VXSIF 2001
BJ150ELECD, BJ150EXECD, BJ150GLECD, BJ150NXECD, J150ELECD, J150EXECD, J150GLECD, J150JLECD, J150NXECD, J150SLECD 1998
- GEARCASE-STD ROTATION-20" 150SL, EL, 175SL & ALL 25" MODELS
- GEARCASE -- STANDARD ROTATION -- GL MODELS
BJ150ELEUC, BJ150ELEUE, BJ150EXEUC, BJ150EXEUE, BJ150GLEUC, BJ150GLEUE, BJ150NXEUC, BJ150NXEUE, J150ELEUC, J150ELEUE, J150EXEUC, J150EXEUE, J150GLEUC, J150GLEUE, J150JLEUC, J150JLEUE, J150NXEUC, J150NXEUE, J150SLEUC, J150SLEUE 1997
BJ175EXECD, BJ175GLECD, BJ175NXECD, J175EXECD, J175GLECD, J175NXECD, J175SLECD 1998
- GEARCASE-STD ROTATION-20" 150SL, EL, 175SL & ALL 25" MODELS
- GEARCASE -- STANDARD ROTATION -- GL MODELS
BJ175EXEUC, BJ175EXEUE, BJ175GLEUC, BJ175GLEUE, BJ175NXEUC, BJ175NXEUE, J175EXEUC, J175EXEUE, J175GLEUC, J175GLEUE, J175NXEUC, J175NXEUE, J175SLEUC, J175SLEUE 1997
BJ175PLEES, BJ175PXEES, J175CXEES, J175PLEES, J175PXEES, J175SPLEES 1999
- GEARCASE -- STANDARD ROTATION -- PL MODELS
- GEARCASE -- STANDARD ROTATION -- PX AND 150 & 175 SPL MODELS
BJ175PLSSC, BJ175PXSSC, BJ175VXSSS, J175CXSSS, J175PLSSC, J175PXSSC, J175SPLSSC, J175VCXSSS, J175VLSSS, J175VXSSS, RJ175CXSSS, RJ175PLSSC, RJ175VXSSS 2000
BJ200CXEDR, BJ200TXEDR, J200CXEDR, J200STLEDM, J200TXEDR, LJ200SLEDR, SJ200SLEDM 1996
BJ200CXEEB, BJ200CXEEN, BJ200PLEEB, BJ200PLEEN, BJ200PXEEB, BJ200PXEEN, J200CXEEB, J200CXEEN, J200PLEEB, J200PLEEN, J200PXEEB, J200PXEEN 1999
BJ200CXSSE, BJ200PLSSC, BJ200PXSSC, BJ200VCSSS, BJ200VXSSS, J200CXSSE, J200PLSSC, J200PXSSC, J200VCXSSS, J200VXSSS, RJ200PLSSC, RJ200PXSSC, RJ200VXSSS 2000
BJ200PLSIF, BJ200VCSIF, BJ200VXSIF, J200PLSIF, J200VCXSIF, J200VLSIF, J200VXSIF, RJ200PLSIF, RJ200VXSIF 2001
BJ225CXEEC, BJ225CXEEN, BJ225PLEEC, BJ225PLEEN, BJ225PXEEC, BJ225PXEEN, J225CXEEC, J225CXEEN, J225HPLEEN, J225HPLEES, J225PLEEC, J225PLEEN, J225PXEEC, J225PXEEN 1999
BJ225CXSSR, BJ225PLSSR, BJ225PXSSR, BJ225VCSSS, BJ225VXSSS, J225CXSSR, J225HGLSSC, J225HPLSSC, J225PLSSR, J225PXSSR, J225VCXSSS, J225VXSSS, RJ225CXSSS, RJ225HGSSC, RJ225HLSSC, RJ225PLSSR, RJ225PXSSR, RJ225VXSSS 2000
BJ225PLSIF, BJ225VCSIF, BJ225VXSIF, J225HGLSIF, J225HPLSIF, J225PLSIF, J225VCXSIF, J225VLSIF, J225VXSIF, RJ225CXSIF, RJ225HLSIF, RJ225PLSIF, RJ225VXSIF 2001
BJ90ELEDR, BJ90SLEDR, J90ELEDR, J90SLEDR, SJ90ELEDR 1996
BJ90ELEUA, BJ90ELEUC, BJ90SLEUA, BJ90SLEUC, BJ90SXEUA, BJ90SXEUC, J90ELEUA, J90ELEUC, J90SLEUA, J90SLEUC 1997
BJ90PLEEB, BJ90PXEEB, J90PLEEB, J90SPLEES 1999
BJ90PLSID, BJ90VLSIC, BJ90VXSIC, J90PLSID, J90VLSIC, RJ90PLSID, RJ90VLSIC 2001
BJ90PLSSE, BJ90PXSSE, BJ90VXSSS, J90PLSSE, J90SPLSSC, J90VLSSE, RJ90PLSSE, RJ90VLSSS 2000
BJ90SLECM, BJ90SXECM, J90ELECM, J90SLECM 1998
J100WPLEEC, J100WPXEEC 1999
J100WPLSIF, J100WPXSIF 2001
J100WPLSSR, J100WPXSSR 2000
J100WQLECS, J100WQXECS 1998
J100WTLEDR, J100WTXEDR 1996
J100WTLEOC, J100WTXEOC 1995
J100WTLERS, J100WTXERS 1994
J100WTLETD, J100WTXETD 1993
J100WTLEUA, J100WTXEUA 1997
J105WELEEN, J105WELEES, J105WPLEEN, J105WPLEES, J105WPXEEN, J105WPXEES 1999
J105WELSIF, J105WPLSIF, J105WPXSIF 2001
J105WELSSC, J105WPLSSC, J105WPXSSC 2000
J105WPLSTM 2003
J105WRLEES, J105WRYEES 1999
J105WRLSIF, J105WRYSIF 2001
J105WRLSSC, J105WRYSSC 2000
J112TSLEDR, J112TSXEDR, XJ112TSLEDR, XJ112TSXEDR 1996
J112TSLEDR, J112TSXEDR, XJ112TSLEDR, XJ112TSXEDR 1996
J112TSLEOC, J112TSXEOC, XJ112TSLEOC, XJ112TSXEOC 1995
J112TSLEOC, J112TSXEOC, XJ112TSLEOC, XJ112TSXEOC 1995
J115ELEOC, J115GLEOC, J115SLEOC, J115SXEOC 1995
J115FSLECS, J115FSXECS, J115FTLECS 1998
J115GLSDE 2006
J115GLSOB 2004,2005
J115GLSRC 2004
J115GLSTA, J115PLSTS, J115PXSTS 2003
J115PLSDA 2006
J115PLSNF, J115PXSNF, J115VLSNF 2002
J115PLSOR 2004,2005
J115PLSRC 2004
J115PXSDA 2006
J115PXSOR 2004,2005
J115PXSRM 2004
J115TSLECM, J115TSXECM, XJ115HLECM, XJ115HXECM 1998
J115TSLEUA, J115TSXEUA, XJ115HLEUA, XJ115HXEUA 1997
J115WPLSOC 2004,2005
J115WPLSRS 2004
J120TLARC, J120TLARK, J120TLERC, J120TLERK, J120TXARC, J120TXARK, J120TXERC, J120TXERK 1994
J120TLATF, J120TLATS, J120TLETF, J120TLETS, J120TXATF, J120TXATS, J120TXETF, J120TXETS, VJ120TLATF, VJ120TLATS, VJ120TLETF, VJ120TLETS, VJ120TXETF, VJ120TXETS 1993
J125ESXERK 1994
J125ESXETA, J125ESXETF 1993
J125WTPLE 1995
J130CXAOR, J130TLEOA, J130TXAOR 1995
J140CXARC, J140CXARK, J140CXERE, J140CXERK, J140TLARK, J140TLARR, J140TLERK, J140TLERR, J140TXARC, J140TXARK, J140TXERK, J140TXERR 1994
J140CXATF, J140CXATS, J140CXETB, J140CXETF, J140TLATC, J140TLATF, J140TLETC, J140TLETF, J140TXATF, J140TXATS, J140TXETC, J140TXETF, VJ140TLETC, VJ140TLETF, VJ140TXETC, VJ140TXETF 1993
J150CXEES, J150JPLEES, J150PLEES, J150PXEES, J150SPLEES 1999
- GEARCASE -- STANDARD ROTATION -- PL MODELS
- GEARCASE -- STANDARD ROTATION -- PX AND 150 & 175 SPL MODELS
J150CXSSC, J150JPLSSC, J150MXSSD, J150PLSSC, J150PXSSC, J150SPLSSC, J150VCSSS, J150VLSSS, J150VXSSS, RJ150CXSSC, RJ150PLSSC, RJ150PXSSC, RJ150VCSSS, RJ150VLSSS, RJ150VXSSS 2000
J150ELARA, J150ELARV, J150ELERA, J150ELERV, J150EXARC, J150EXARV, J150EXERA, J150EXERV, J150GLERA, J150GLERV, J150JLERA, J150JLERV, J150NXARC, J150NXARV, J150NXERA, J150NXERV 1994
J150ELATG, J150ELATR, J150ELETG, J150ELETR, J150EXATG, J150EXATS, J150EXETG, J150EXETR, J150GLETG, J150GLETR, J150JLETG, J150JLETR, J150NXATG, J150NXATS, J150NXETG, J150NXETR, TJ150GLETG, TJ150GLETR, VJ150ELATG, VJ150ELATR, VJ150ELETG, VJ150ELETR, VJ150EXETG, VJ150EXETR, VJ150GLETG, VJ150GLETR 1993
J150ELEOM, J150EXEOM, J150GLEOM, J150JLEOM, J150NXEOM, J150SLEOM, VJ150HLEOS 1995
Information:
1. Disconnect oil supply line (3) and oil drain line (4).2. Remove two bolts (7), and bolt (1) and the washer. Remove manifold inlet elbow (5) and outlet elbow (6) as a unit.3. Remove four bolts (8) and the four locknuts, and remove turbocharger (2). The following steps are for the installation of the turbocharger.
Before four bolts (8) and the four locknuts, which hold the turbocharger to the exhaust manifold, are tightened, all oil tubes, air pipes and exhaust pipes should be aligned and tightened without binding.
4. Check the condition of the gasket used between the turbocharger and the exhaust manifold. If the gasket is worn or damaged, use a new part for replacement. Put the gasket and turbocharger (2) in position on the exhaust manifold. Put 5P3931 Anti-Seize Compound on the threads of the bolts and the locknuts that hold the turbocharger to the exhaust manifold. Install four bolts (8) and the four locknuts, but do not tighten them at this time.5. Inspect the gasket and O-ring seals used on inlet elbow (5) and outlet elbow (6). If the gasket or the O-ring seals are worn or damaged, use new parts for replacement. Put manifold inlet elbow (5) and outlet elbow (6) as a unit in position. If alignment of outlet elbow (6) is necessary, loosen the V-band clamp only enough to allow the housing to rotate. Align outlet elbow (6) to the housing and install two bolts (7), and bolt (1) and the washer.6. Check the condition of the gaskets used on oil supply tube (3) and oil drain tube (4). If the gaskets are worn or damaged, use new parts for replacement. Connect the oil supply tube and the oil drain tube to the turbocharger.7. Tighten the V-band clamp nuts to a torque of 14 1 N m (125 9 lb in).8. Tighten four bolts (8) that hold the turbocharger to the exhaust manifold to a torque of 55 5 N m (40 4 lb ft).End By:a. install mufflerb. install air cleaner groupDisassemble Turbocharger
Start By:a. remove turbocharger1. Put identification marks on the two housings and the cartridge assembly for use at assembly. 2. Remove two clamps (3) and make a separation of compressor housing (1) and turbine housing (2) from the cartridge assembly.
When the nut is loosened, do not put a side force on the shaft.
3. Put cartridge assembly (4) in position on tooling (A). Remove the nut from the shaft. 4. Use a press to push the shaft assembly out of the cartridge assembly. Remove compressor wheel (5). 5. Remove seal ring (8) and shroud (7) from shaft assembly (6). 6. Remove snap ring (9) with tool (B). 7. Use two screwdrivers to remove insert (10) from the cartridge housing. 8. Remove O-ring seal (12) from the insert.9. Remove sleeve (11) from the insert. Remove the seal ring from the sleeve. 10. Remove deflector (13) from the housing. 11. Remove ring (14) from the cartridge housing. 12. Remove sleeve (15) and bearing (16) from the cartridge housing. 13. Remove ring (17). 14. Use tool (C) to remove snap ring (19), bearing (18) and snap ring (20) from the cartridge housing. 15. Turn the cartridge housing over. Use tool (C) to remove snap ring (22), bearing (21) and snap ring (23) from the housing.Assemble Turbocharger
1. Make sure all oil passages are open and clean. Put clean engine oil on all parts before assembly. 2. Use tool (A) to install snap ring (23), bearing (21) and snap ring (22) in the housing. Install the snap rings with the round side toward the bearing. 3. Turn the housing over. Use tool (A) to install snap ring (20), bearing (18) and snap ring (19). Install the snap rings with the round side toward the bearing. 4. Put ring (17) in position in the housing. 5. Put bearing (16) in position. Make an alignment of the holes in the bearing with the dowels in the housing. Grooved side of the bearing must be up.6. Put sleeve (15) in position in the housing. 7. Put ring (14) in position on top of the bearing. 8. Install deflector (13) as shown. 9. Put seal ring (24) in position on sleeve (11). Install the sleeve in insert (10).10. Put O-ring seal (12) in position on the insert. 11. Put insert assembly (10) in position in the housing. 12. Use tool (B) to install snap ring (9) in the housing. 13. Put shaft assembly (6) in position on tooling (C).14. Put 6V2055 High Vacuum Grease in the seal ring groove on the shaft assembly.15. Install seal ring (8) on shaft assembly (6).16. Put shroud (7) in position on the shaft assembly. 17. Put cartridge assembly (4) and compressor wheel (5) in position on the shaft assembly.
Do not put a side force on the shaft when the nut is tightened.
18. Put a small amount of oil on the face of the compressor wheel that will be under the nut. Install the nut and tighten it to a torque of 60 3 N m (44 2 lb ft).19. Remove the nut and put 9S3265 Retaining Compound on the threads of the shaft. Install the nut and tighten to a torque of 60 3 N m (44 2 lb ft).20. Put the cartridge housing assembly in position in a vise with soft jaws. 21. Put tooling (D) in position and check the end play. The end play must be between 0.08 - 0.20 mm (.003 - .008 in). 22. Put compressor housing (1) and turbine housing (2) in position and install clamps (3).23. Tighten the clamps to a torque of 14 1 N m (125 9 lb in).End By:a. install turbocharger
Before four bolts (8) and the four locknuts, which hold the turbocharger to the exhaust manifold, are tightened, all oil tubes, air pipes and exhaust pipes should be aligned and tightened without binding.
4. Check the condition of the gasket used between the turbocharger and the exhaust manifold. If the gasket is worn or damaged, use a new part for replacement. Put the gasket and turbocharger (2) in position on the exhaust manifold. Put 5P3931 Anti-Seize Compound on the threads of the bolts and the locknuts that hold the turbocharger to the exhaust manifold. Install four bolts (8) and the four locknuts, but do not tighten them at this time.5. Inspect the gasket and O-ring seals used on inlet elbow (5) and outlet elbow (6). If the gasket or the O-ring seals are worn or damaged, use new parts for replacement. Put manifold inlet elbow (5) and outlet elbow (6) as a unit in position. If alignment of outlet elbow (6) is necessary, loosen the V-band clamp only enough to allow the housing to rotate. Align outlet elbow (6) to the housing and install two bolts (7), and bolt (1) and the washer.6. Check the condition of the gaskets used on oil supply tube (3) and oil drain tube (4). If the gaskets are worn or damaged, use new parts for replacement. Connect the oil supply tube and the oil drain tube to the turbocharger.7. Tighten the V-band clamp nuts to a torque of 14 1 N m (125 9 lb in).8. Tighten four bolts (8) that hold the turbocharger to the exhaust manifold to a torque of 55 5 N m (40 4 lb ft).End By:a. install mufflerb. install air cleaner groupDisassemble Turbocharger
Start By:a. remove turbocharger1. Put identification marks on the two housings and the cartridge assembly for use at assembly. 2. Remove two clamps (3) and make a separation of compressor housing (1) and turbine housing (2) from the cartridge assembly.
When the nut is loosened, do not put a side force on the shaft.
3. Put cartridge assembly (4) in position on tooling (A). Remove the nut from the shaft. 4. Use a press to push the shaft assembly out of the cartridge assembly. Remove compressor wheel (5). 5. Remove seal ring (8) and shroud (7) from shaft assembly (6). 6. Remove snap ring (9) with tool (B). 7. Use two screwdrivers to remove insert (10) from the cartridge housing. 8. Remove O-ring seal (12) from the insert.9. Remove sleeve (11) from the insert. Remove the seal ring from the sleeve. 10. Remove deflector (13) from the housing. 11. Remove ring (14) from the cartridge housing. 12. Remove sleeve (15) and bearing (16) from the cartridge housing. 13. Remove ring (17). 14. Use tool (C) to remove snap ring (19), bearing (18) and snap ring (20) from the cartridge housing. 15. Turn the cartridge housing over. Use tool (C) to remove snap ring (22), bearing (21) and snap ring (23) from the housing.Assemble Turbocharger
1. Make sure all oil passages are open and clean. Put clean engine oil on all parts before assembly. 2. Use tool (A) to install snap ring (23), bearing (21) and snap ring (22) in the housing. Install the snap rings with the round side toward the bearing. 3. Turn the housing over. Use tool (A) to install snap ring (20), bearing (18) and snap ring (19). Install the snap rings with the round side toward the bearing. 4. Put ring (17) in position in the housing. 5. Put bearing (16) in position. Make an alignment of the holes in the bearing with the dowels in the housing. Grooved side of the bearing must be up.6. Put sleeve (15) in position in the housing. 7. Put ring (14) in position on top of the bearing. 8. Install deflector (13) as shown. 9. Put seal ring (24) in position on sleeve (11). Install the sleeve in insert (10).10. Put O-ring seal (12) in position on the insert. 11. Put insert assembly (10) in position in the housing. 12. Use tool (B) to install snap ring (9) in the housing. 13. Put shaft assembly (6) in position on tooling (C).14. Put 6V2055 High Vacuum Grease in the seal ring groove on the shaft assembly.15. Install seal ring (8) on shaft assembly (6).16. Put shroud (7) in position on the shaft assembly. 17. Put cartridge assembly (4) and compressor wheel (5) in position on the shaft assembly.
Do not put a side force on the shaft when the nut is tightened.
18. Put a small amount of oil on the face of the compressor wheel that will be under the nut. Install the nut and tighten it to a torque of 60 3 N m (44 2 lb ft).19. Remove the nut and put 9S3265 Retaining Compound on the threads of the shaft. Install the nut and tighten to a torque of 60 3 N m (44 2 lb ft).20. Put the cartridge housing assembly in position in a vise with soft jaws. 21. Put tooling (D) in position and check the end play. The end play must be between 0.08 - 0.20 mm (.003 - .008 in). 22. Put compressor housing (1) and turbine housing (2) in position and install clamps (3).23. Tighten the clamps to a torque of 14 1 N m (125 9 lb in).End By:a. install turbocharger
Parts trim JOHNSON:
0395821
0395821 TRIM & TILT SWITCH & LEAD ASSY.
CJ275TLCDC, CJ275TLCOS, CJ300TLCDC, CJ300TLCOS, D100WTLM, J100STLCCA, J100STLCEM, J100STLESB, J100WMLCDR, J100WMLCOC, J100WTLCUA, J100WTLESM, J100WTLZ, J110MLCCA, J110MLCDC, J110MLCEM, J110MLCUR, J115MLCOS, J115MLESB, J120TLAEM, J120TLASB, J120TLCCA,
0327640
0327640 TRIM TAB, Gearcase
BJ115ELEDR, BJ115TLEDA, BJ150ELEDB, BJ150ELEUC, BJ175EXEDB, BJ175EXEUC, BJ200CXEDR, BJ90ELEDR, D100WTLM, HJ88MSLEDC, HJ88MSLEDC, J100STLCCA, J100STLCEM, J100STLEIE, J100STLEND, J100STLERC, J100STLESB, J100STLETS, J100WTLEIB, J100WTLESM, J100WTLZ, J11
0583653
0583653 TRIM GAUGE ASSY
BJ50DTLEDC, BJ60ELEDR, BJ70ELEDA, J100STLEIE, J100STLEND, J100STLERC, J100STLETS, J100WTLEIB, J100WTLENE, J100WTLERS, J100WTLETD, J115ELEOC, J115JLEIE, J115JLEND, J115JLERC, J115JLETS, J120TLAIE, J120TLAND, J120TLARC, J120TLATF, J125ESXENR, J125ESXER
0435345
0435345 TRIM ROD END CAP & SEAL AY.
BJ115ELEDR, BJ115ELEUA, BJ115GLECM, BJ115PLEEM, BJ115PLSIE, BJ115PLSSB, BJ115TLEDA, BJ130PLEED, BJ130PLSSS, BJ130TLECE, BJ130TLEDM, BJ130TLEUB, BJ135PLSIF, BJ150ELECD, BJ150ELEDB, BJ150ELEUC, BJ175EXECD, BJ175EXEDB, BJ175EXEUC, BJ175PLEES, BJ175PLSIF
0435016
0435016 TRIM CABLE ASSY.
J100STLEIE, J100STLEND, J100STLETS, J115JLEIE, J115JLEND, J115JLETS, J150ELARA, J150ELATG, J175EXARC, J175EXATG, J88MSLEIM, J88MSLEIM, J88MSLENB, J88MSLENB, J88MSLETE, J88MSLETE
0434795
0434795 TRIM/TILT MOTOR
J100WTLENE, J100WTLEOC, J100WTLERS, J100WTLETD, J112TSLEOC, J112TSLEOC, J112TSLERS, J112TSLERS, J115JKLEOC, J115JKLERS, J155WTLENE, J250CXEND, J300CXEND, J50TTLEOS, J60TTLENE, J60TTLEOC, J60TTLERS, J60TTLETD, J70TTLEND, J70TTLEOR, J70TTLERC, J70TTLET
0436389
0436389 TRIM ROD
BJ115ELEDR, BJ115ELEUA, BJ115GLECM, BJ115PLEEM, BJ115PLSIE, BJ115PLSSB, BJ115TLEDA, BJ130PLEED, BJ130PLSSS, BJ130TLECE, BJ130TLEDM, BJ130TLEUB, BJ135PLSIF, BJ150ELECD, BJ150ELEDB, BJ150ELEUC, BJ175EXECD, BJ175EXEDB, BJ175EXEUC, BJ175PLEES, BJ175PLSIF
0338743
0338743 TRIM TAB, Gearcase
BJ130TLEDM, BJ130TLEUB, BJ150ELECD, BJ150ELEDB, BJ150ELEUC, BJ175EXECD, BJ175EXEDB, BJ175EXEUC, BJ175PLEES, BJ175PLSIF, BJ175PLSSC, BJ200CXEDR, BJ200CXEEB, BJ200CXSSE, BJ200PLSIF, BJ225CXEEC, BJ225CXSSR, BJ225PLSIF, J120TLARC, J120TLATF, J125ESXERK,