5032964 WASHER (17X23X1.6mm) JOHNSON
J10BL4SUM, J10EL4SDA, J10EL4SOR, J10EL4SRC, J10R4SDM, J10R4SNF, J10R4SR, J10R4STC, J10R4SUB, J10RL4SDM, J10TBL4SDE, J10TBL4SUD, J10TE4SDM, J15EL4SDC, J15EL4SOS, J15EL4SUR, J15R4SDM, J15R4SNF, J15R4SR, J15R4STC, J15R4SUB, J15RL4SDM, J15RL4SR, J15TE4SD
WASHER
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BRP JOHNSON entire parts catalog list:
- GEARS » 5032964
J10EL4SOR, J10R4SOA, J10RL4SOA, J10TBL4SOB, J10TE4SOA, J10TEL4SOA 2005
J10EL4SRC 2004
J10R4SDM 2006
J10R4SNF, J10RL4SNF, J10TE4SNF, J10TEL4SNF 2002
J10R4SR, J10RL4SR, J10TBL4SR, J10TE4SR, J10TEL4SR 2004
J10R4STC, J10RBL4STS, J10REL4STS, J10RL4STC, J10TBL4STC, J10TE4STC, J10TEL4STC 2003
J10R4SUB, J10RL4SUB 2007
J10RL4SDM 2006
J10TBL4SDE 2006
J10TBL4SUD, J10TE4SUB, J10TEL4SUB 2007
J10TE4SDM, J10TEL4SDM 2006
J15EL4SDC 2006
J15EL4SOS, J15R4SOA, J15RL4SOA, J15TE4SOA, J15TEL4SOA 2005
J15EL4SUR 2007
J15R4SDM 2006
J15R4SNF, J15RL4SNF, J15TE4SNF, J15TEL4SNF 2002
J15R4SR, J15TE4SR, J15TEL4SR 2004
J15R4STC, J15RL4STC, J15TE4STC, J15TEL4STC 2003
J15R4SUB, J15RL4SUB 2007
J15RL4SDM 2006
J15RL4SR 2004
J15TE4SDM, J15TEL4SDM 2006
J15TE4SUB, J15TEL4SUB 2007
Information:
Table 1
Tools Needed Qty
1U-9895 Crossblock (1) 1
3H-0465 Push-Puller Plate (1) 3
8F-6123 Bolt (2) 2
1P-2396 Adapter Plate 1
8T-4193 Bolt 28
2S-5658 Hard Washer 28
8F-1484 Washer 28
7K-1977 Washer 28
8T-0455 Liner Projection Tool Group 1
(1) This item is part of the 8B-7548 Push-Puller Tool Gp.
(2) Bolt size is 3/4 16 NF and 140 mm (5.5 inch).
Illustration 1 g00769678
(1) 8T-4193 Bolt
(2) 2S-5658 Hard Washer
(3) 8F-1484 Washer
(4) 7K-1977 Washer
(5) Spacer plate
(6) 1P-2396 Adapter Plate
(7) 3H-0465 Push-Puller Plate
Make sure that the top surface of the cylinder block is clean. Install a new plate gasket onto the cylinder block. Place spacer plate (5) onto the plate gasket.
Illustration 2 g00770644
(1) 8T-4193 Bolt
(2) 2S-5658 Hard Washer
(3) 8F-1484 Washer
(4) 7K-1977 Washer Note: The 7K-1977 Washer (4) is made of a cotton fabric that is impregnated with resin. The washer will not damage the sealing surface of the cylinder block.
Secure the spacer plate to the cylinder block with bolts (1) and gaskets (2), (3) and (4). Tighten the bolts evenly in four steps:
Tighten the bolts to a torque of 14 N m (10 lb ft).
Tighten the bolts to a torque of 35 N m (25 lb ft).
Tighten the bolts to a torque of 70 N m (50 lb ft).
Tighten the bolts to a torque of 95 N m (70 lb ft). Note: Use the bare cylinder liners. Do not install the filler bands or the O-ring seals onto the cylinder liners yet.
Make sure that the surfaces of the engine block, the cylinder liner, and the spacer plate are clean. Remove any nicks from the surface of the spacer plate.
Place a cylinder liner into a bore. Fit adapter (6) onto the cylinder liner. Place plate (7) onto the adapter.
Illustration 3 g00740417
(7) 3H-0465 Push-Puller Plate
(8) 1U-9895 Crossblock
(9) 8F-6123 Bolt
(10) 8T-0455 Liner Projection Tool Group
Use crossblock (8), two plates (7), and two bolts (9) to seat the cylinder liner in the bore. Tighten the bolts evenly in four steps:
Tighten the bolts to a torque of 7 N m (5 lb ft).
Tighten the bolts to a torque of 20 N m (15 lb ft).
Tighten the bolts to a torque of 35 N m (25 lb ft).
Tighten the bolts to a torque of 70 N m (50 lb ft). After the bolts are tightened, Measure the distance from the bottom edge of the crossbar to the surface of the spacer plate. The distance must be equal on both sides of the cylinder liner. If the distance is not equal, repeat the bolt tightening.
Use the 8T-0455 Liner Projection Tool Group (10) to measure the cylinder liner projection. Note: The Special Instruction, SMHS7727 is provided with the tool group.
Illustration 4 g00770022
8T-0455 Liner Projection Tool Group
(11) Bolt
(12) Dial indicator
(13) Gauge body
(14) Gauge block
Loosen bolt (11) until dial indicator (12) can be moved. Place gauge body (13) and dial indicator (12) on the long side of gauge block (14).
Slide dial indicator (12) downward until the point contacts gauge block (14) and the needle of the dial indicator moves to the vertical position. Tighten bolt (11). Zero the dial indicator.
Place gauge block (14) on the spacer plate with the point of the dial indicator on the cylinder liner flange. Read the dial indicator in order to find the amount of cylinder liner projection.
Illustration 5 g00820559
Points to measure around each cylinder liner
Measure the projection of four points that are equally distant around each cylinder liner. If the projection is not within the “Cylinder liner projection” that is listed in Table 6, remove the cylinder liner. Turn the cylinder liner to a different position and seat the cylinder liner into the cylinder bore. Measure the projection again. If the projection will not meet the specifications, install the cylinder liner into a different bore.
After the projection of the cylinder liner is within specifications, mark the radial position of the cylinder liner for the cylinder. Be sure to identify the particular cylinder liner with the corresponding cylinder.
Make a copy of Table 2 for each cylinder. Record the measurements in the tables. Add the four measurements for each cylinder. Divide the sum by four in order to calculate the average projection for each cylinder liner. Record the averages in the tables.
Table 2
Cylinder Liner Projection
Cylinder number
Points Measurement
A
B
Parts washer JOHNSON:
5030057
5030057 WASHER, Bolt, stern brackets
BJ115L4SDA, BJ115L4SRC, BJ115L4STS, BJ140CX4DR, BJ140CX4SRS, BJ140L4SDR, BJ140PL4SRS, BJ40PL4SDR, BJ40PL4SOC, BJ40PL4SRS, BJ50PL4SDR, BJ50PL4SOC, BJ50PL4SRS, BJ60PL4SDM, BJ60PL4SOA, BJ60PL4SRR, BJ60PL4STC, BJ70PL4SDM, BJ70PL4SOA, BJ70PL4SRR, BJ70PL4S
5032955
5032955 WASHER
J10BL4SUM, J10EL4SDA, J10EL4SOR, J10EL4SRC, J10R4SDM, J10R4SNF, J10R4SR, J10R4STC, J10R4SUB, J10RL4SDM, J10TBL4SDE, J10TBL4SUD, J10TE4SDM, J15EL4SDC, J15EL4SOS, J15EL4SUR, J15R4SDM, J15R4SNF, J15R4SR, J15R4STC, J15R4SUB, J15RL4SDM, J15RL4SR, J15TE4SD
5032977
5032977 WASHER, WAVE
J10BL4SUM, J10EL4SDA, J10EL4SOR, J10EL4SRC, J10R4SDM, J10R4SNF, J10R4SR, J10R4STC, J10R4SUB, J10RL4SDM, J10TBL4SDE, J10TBL4SUD, J10TE4SDM, J15EL4SDC, J15EL4SOS, J15EL4SUR, J15R4SDM, J15R4SNF, J15R4SR, J15R4STC, J15R4SUB, J15RL4SDM, J15RL4SR, J15TE4SD
5032961
5032961 WASHER (17X23X1.9mm)
J10BL4SUM, J10EL4SDA, J10EL4SOR, J10EL4SRC, J10R4SDM, J10R4SNF, J10R4SR, J10R4STC, J10R4SUB, J10RL4SDM, J10TBL4SDE, J10TBL4SUD, J10TE4SDM, J15EL4SDC, J15EL4SOS, J15EL4SUR, J15R4SDM, J15R4SNF, J15R4SR, J15R4STC, J15R4SUB, J15RL4SDM, J15RL4SR, J15TE4SD
5032960
5032960 WASHER (17X23X1.7mm)
J10BL4SUM, J10EL4SDA, J10EL4SOR, J10EL4SRC, J10R4SDM, J10R4SNF, J10R4SR, J10R4STC, J10R4SUB, J10RL4SDM, J10TBL4SDE, J10TBL4SUD, J10TE4SDM, J15EL4SDC, J15EL4SOS, J15EL4SUR, J15R4SDM, J15R4SNF, J15R4SR, J15R4STC, J15R4SUB, J15RL4SDM, J15RL4SR, J15TE4SD
5032965
5032965 WASHER (17X23X1.8mm)
J10BL4SUM, J10EL4SDA, J10EL4SOR, J10EL4SRC, J10R4SDM, J10R4SNF, J10R4SR, J10R4STC, J10R4SUB, J10RL4SDM, J10TBL4SDE, J10TBL4SUD, J10TE4SDM, J15EL4SDC, J15EL4SOS, J15EL4SUR, J15R4SDM, J15R4SNF, J15R4SR, J15R4STC, J15R4SUB, J15RL4SDM, J15RL4SR, J15TE4SD
5032975
5032975 WASHER (10.5X32X1.5mm)
J10EL4SRC, J10R4SNF, J10R4SR, J10R4STC, J15R4SNF, J15R4SR, J15R4STC, J15RL4SR
5033286
5033286 WASHER (6.5X22X2.3mm)
J10EL4SRC, J10R4SNF, J10R4SR, J10R4STC, J15R4SNF, J15R4SR, J15R4STC, J15RL4SR