24161 Mariner PROTECTOR CAP


24161 PROTECTOR CAP Mariner 7004201HB, 7004201UB, 7031203GD, 7031207CD, 7031207LF, 7031312TB, 7041203GB, 7075217CD, 7075217HD, 7075217TD, 7075217UD, 70752L7TF, 70752L7UF, 7075317TB, 7075317UB, 7075412TB, 7075412UB, 7075412UY, 7090412TB, 7090412TD, 7090412TY, 7090412UB, 7090412U PROTECTOR
24161 PROTECTOR CAP Mariner
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Buy PROTECTOR CAP 24161 Mariner genuine, new aftermarket parts with delivery
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Mariner entire parts catalog list:

7004201HB 1999,2000,2001,2002,2003,2004,2005
7004201UB 2006
7031203GD 1998,1999
7031207CD 1994,1995,1996,1997,1998
7031207LF 2002,2003
7031312TB 2005,2006
7041203GB 1998,1999,2000,2001,2002,2003,2004
7075217CD 1994,1995,1996,1997,1998
7075217HD 1999,2000,2001,2002,2003,2004
7075217TD 2005
7075217UD 2006
70752L7TF 2005
70752L7UF 2006
7075317TB 2005
7075317UB 2006
7075412TB 2005
7075412UB 2006
7075412UY 2006
7090412TB 2005
7090412TD 2005
7090412TY 2005
7090412UB 2006
7090412UY 2006
7100412CD 1994,1995,1996,1997,1998
7100412HB 1999,2000,2001,2002,2003,2004
7115412TB 2005,2006
7115473JD 2000
7135412ED 1996,1997,1998
7135412HD 1999
7135412JD 2000,2001,2002,2003,2004,2005
7135473GD 1998
7135473HD 1999
7135473KD 2001,2002,2003
7135D73RD 2004,2005
7135D73UY 2006
7135D73ZY 2006
7150413ED 1996,1997,1998
7150413HD 1999
7150413LD 2002,2003
7150413RD 2004,2005
7150413UY 2006
7150413ZY 2006
7150423JD 2000,2001
7175423HD 1999
7200413JD 2000
7200413UY 2006
7200413ZY 2006
7200423UY 2006
7200473GD 1998
7200473HD 1999
7200473JD 2000
7200473KD 2001,2002
7200D73IY 2006
7200D73MD 2003
7200D73RD 2004,2005,2006
7200D73ZY 2006
7225412CD 1994,1995,1996,1997,1998
7225412HD 1999,2000,2001
7225413DD 1995,1996,1997,1998
7225413HD 1999,2000,2001
7225413IY 2006
7225413LD 2002,2003
7225413RD 2004,2005,2006
7225413ZY 2006
7225E73MD 2003,2004
7250423IY 2006

Information:


Table 1
Required Tools
Tool Part Number Part Description Qty
A 4C-5597 Anti-Seize Compound 1
B 365-8434 Turbocharger Alignment Tool 1
343-5908 V-Band Clamp 1
343-5907 V-Band Clamp 1
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 1 g03461556
Ensure that turbocharger (8) is clean and free from damage. Inspect the turbocharger for wear. Refer to System Operation, Testing and Adjusting, "Turbocharger Inspect" for more information. If any part of the turbocharger is worn or damaged, the complete turbocharger must be replaced.
If necessary, follow Step 2.a through Step 2.b in order to install bracket (24) onto cylinder block (25).
If necessary, install studs (27) (not shown) to the cylinder block. Tighten the studs to a torque of 18 N m (159 lb in).
Position bracket (24) onto cylinder block (25). Install nuts (26) hand tight.
If necessary, install studs (23) to turbocharger (8). Tighten the studs to a torque of 18 N m (159 lb in).
Illustration 2 g03461576
Position turbocharger (8) onto bracket (24).
Loosely install nuts (28).
Move turbocharger (8) in the Direction (C) to ensure that studs (23) of turbocharger (8) is positioned most forward position in the holes in bracket (24).
Hand tighten nuts (28).
Illustration 3 g03461577
Illustration 4 g03461578
Use Tooling (B) in order to align the second stage turbocharger and the first stage turbocharger. Note: Ensure that the bracket for the turbocharger is correctly positioned onto the turbocharger and the cylinder block.
Tighten nuts (28) to a torque of 44 N m (32 lb ft). Tighten the nuts in the sequence that is shown in Illustration 4. Tighten nuts (26) to a torque of 44 N m (32 lb ft). Tighten the nuts in the sequence that is shown in Illustration 3.
Remove Tooling (B). Note: Ensure that the second stage turbocharger and the first stage turbocharger are correctly aligned.
Illustration 5 g03461536
Illustration 6 g02176278
Remove plugs and caps from tube assemblies. Ensure that tube assembly (14) and tube assembly (20) are clean and free from damage. Replace any damaged components.
Install a new gasket (21) (not shown) onto tube assembly (20).
Position a new gasket (19) (not shown) onto tube assembly (20).
Remove the plug from the drain port of the turbocharger. Remove the plug from the cylinder block.
Position tube assembly (20) into the cylinder block and install bolts (22) finger tight.
Position tube assembly (20) onto turbocharger (8) and install bolts (18) finger tight.
Tighten bolts (18) and bolt (22) to a torque of 22 N m (195 lb in).
Remove the plug from oil inlet port (29) for turbocharger (8). Lubricate the turbocharger bearings with clean engine oil through oil inlet port (29). Rotate the wheel of the compressor several times in order to lubricate the bearings.
Position a new gasket (15) (not shown) onto tube assembly (14) and install bolts (13). Note: Holes in the gasket have serration that hold the bolts captive.
Position tube assembly (14) onto turbocharger (8). Tighten bolts (13) finger tight.
Remove plug from cylinder block for the oil feed tube assembly.
Install new sealing washer (16) (not shown) to banjo bolt (17). Install the banjo bolt to tube assembly (14) and install remaining new sealing washer (16) (not shown). Tighten banjo bolt (17) finger tight.
Tighten bolts (13) to a torque of 22 N m (195 lb in). Tighten banjo bolt (17) to a torque of 33 N m (292 lb in). Refer to Illustration 5.
Illustration 7 g02176245
Connect hose assembly (9) onto turbocharger (8) and loosely install bolt (10).
Use Tooling (A) to lubricate the allen head bolt for V-band clamp (4). Position V-band clamp (4) onto air duct (5).
Remove plugs from the ports of the turbochargers
Position hose assembly (12) and air duct (5) onto the outlet of turbocharger (8) and the inlet of turbocharger (3). Tighten the allen head bolt for V-band clamp to a torque of 12 N m (106 lb in). Note: Ensure that the allen head bolt for the V-band clamp does not contact any other engine component.
Tighten hose clamps (11) to a torque of 6 N m (53 lb in).
Connect hose assembly (9) to turbocharger (8). Ensure that the clip is correctly positioned onto the hose assembly.
Install bolt (6) (not shown).
Tighten bolt (10) and bolt (6) (not shown) to a torque of 22 N m (195 lb in).
Use Tooling (A) to lubricate the allen head bolt for V-band clamp (2). Position V-band clamp (2) onto elbow (1).
Use


Parts protector Mariner:

63709A 1
 
63709A 1 PROTECTOR
7002201DK, 7002207, 7003207, 7006201CD, 7006201HB, 7006201TB, 7008218EW, 7008237, 7008425, 7010207HB, 7010209, 7010312DT, 7011201TB, 7015201LD, 70152374D, 7015529, 7016207CD, 7020201HB, 7020201NC, 7020201TB, 7020207, 7025208CW, 7030320, 7031203GD, 70
853821
PROTECTOR
853821 PROTECTOR
7015203KL, 7015203UL, 7025207UL, 7025217UL, 7030201KL, 7030201UL, 7030211U2, 7030A01UL, 7030A11UL, 7031207LF
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