823865 CAP PLUG Mariner
7075217CD, 7075217HD, 7075217TD, 7075217UD, 70752L7TF, 70752L7UF, 7075317TB, 7075317UB, 7075412TB, 7075412UB, 7075412UY, 7090412TB, 7090412TD, 7090412TY, 7090412UB, 7090412UY, 7100412CD, 7100412HB, 7115412TB, 7115473JD, 7115F13KD, 7115F13RD, 7115F13U
CAP
Price: query
Rating:
You can buy parts:
As an associate, we earn commssions on qualifying purchases through the links below
Compatible models:
7075217CD
7075217HD
7075217TD
7075217UD
70752L7TF
70752L7UF
7075317TB
7075317UB
7075412TB
7075412UB
7075412UY
7090412TB
7090412TD
7090412TY
7090412UB
7090412UY
7100412CD
7100412HB
7115412TB
7115473JD
7115F13KD
7115F13RD
7115F13UF
7135412ED
7135412HD
7135412JD
7135473GD
7135473HD
7135473KD
7150413ED
7150413HD
7150413LD
7150413RD
7150413UY
7150413ZY
7150423JD
7175423HD
7200413JD
7200413UY
7200413ZY
7200423UY
7200473FD
7200473GD
7200473HD
7200473JD
7200473KD
7225412CD
7225412HD
7225413DD
7225413HD
7F75411JD
7F75412RD
7F75413TD
Mariner
Mariner entire parts catalog list:
- TOP COWL (S-N-USA-0G301751-BEL-9885505 & UP) » 823865
- TOP COWL (S-N-USA-0G301750-BEL-9885504 & BELOW) » 823865
- TOP COWL » 823865
- TOP COWL » 823865
- TOP COWL » 823865
- TOP COWL » 823865
- TOP COWL » 823865
- TOP COWL » 823865
- TOP COWL » 823865
- TOP COWL » 823865
- TOP COWL » 823865
- TOP COWL » 823865
- TOP COWL » 823865
- TOP COWL » 823865
- TOP COWL » 823865
- TOP COWL » 823865
- TOP COWL » 823865
- TOP COWL (S-N-USA-0G301751-BEL-9885505 AND UP) » 823865
- TOP COWL (S-N-USA-0G301750- BEL-9885504 AND BELOW) » 823865
- TOP COWL » 823865
- TOP COWL » 823865
- TOP COWL » 823865
- TOP COWL » 823865
- TOP COWL » 823865
- TOP COWL » 823865
- TOP COWL » 823865
- TOP COWL » 823865
- TOP COWL » 823865
- TOP COWL » 823865
- TOP COWL » 823865
- TOP COWL(S-N-0T408999 AND BELOW) » 823865
- TOP COWL » 823865
- TOP COWL » 823865
- TOP COWL » 823865
- TOP COWL » 823865
- TOP COWL » 823865
- TOP COWL » 823865
- TOP COWL » 823865
- TOP COWL » 823865
- TOP COWL » 823865
- TOP COWL » 823865
- TOP COWL » 823865
- TOP COWL » 823865
- TOP COWL » 823865
- TOP COWL » 823865
- TOP COWL » 823865
- TOP COWL » 823865
- TOP COWL » 823865
- TOP COWL » 823865
- TOP COWL » 823865
- TOP COWL » 823865
- TOP COWL » 823865
- TOP COWL » 823865
- TOP COWL » 823865
- TOP COWL » 823865
Information:
Fuel Injection Pump and Governor
Illustration 1 g01024785
Right side viewTypical example (1) Tighten the bushing to the following torque. ... 270 13 N m (200 10 lb ft) (2) Pin hole for zero rack (LH) (3) Hole for timing pin (4) Pin hole for zero rack (RH) (5) Fuel Inlet from secondary filter (6) Tighten the bolts to the following torque. ... 14 4 N m (10 3 lb ft)
Illustration 2 g00707963
(7) Fuel return to tank (automatic purge) (8) Fuel bypass valve (9) Rotary servo assembly
Illustration 3 g00707967
View E-E (10) 4N-0605 Spring for servo assembly Length under test force ... 22.35 mm (0.880 inch) Test force ... 15.70 0.80 N (3.53 0.18 lb) Free length after test ... 43.92 mm (1.729 inch) Outside diameter ... 13.39 mm (0.527 inch)
Illustration 4 g00707969
View F-F (11) The inside diameter of servo assembly for the oil pump rotor ... 12.706 0.006 mm (0.5002 0.0002 inch) (12) The inside diameter of the shaft bearing ... 12.720 0.013 mm (0.5008 0.0005 inch) (13) Shaft diameter ... 12.682 0.008 mm (0.4993 0.0003 inch)Note: The shaft must rotate freely after the cover is tightened.
Illustration 5 g00707971
View C-C (14) 9Y-6083 Spring (Regulating fuel pressure) Length under test force ... 26.24 mm (1.033 inch) Test force ... 13.4 0.7 N (3.01 0.15 lb) Free length after test ... 43.31 0.91 mm (1.705 0.036 inch) Outside diameter ... 13.48 mm (0.531 inch) (15) Lubricate the seal lightly with the diesel fuel.
Illustration 6 g00368717
View A-A
Illustration 7 g00707973
View G-G (16) Lubricate the seal lightly with glycerin. (17) Tighten the nut to the following torque. ... 8 5 N m (71 44 lb in) (18) Tighten the solenoid assembly to the following torque. ... 70 10 N m (50 7 lb ft) (19) 1N-3801 Link Spring Length under test force ... 26.23 mm (1.033 inch) Test force ... 4.5 0.2 N (1.00 0.05 lb) Free length after test ... 49.29 mm (1.941 inch) Outside diameter ... 11.32 mm (0.446 inch)
Illustration 8 g00707974
View H-H (20) Lubricate the seal lightly with glycerin. (21) With the fuel rack at zero position, adjust the sensor's output (control group), as required. (22) Torque for nut ... 55 7 N m (41 5 lb ft)Adjust the compression stroke's static timing under these conditions:
the No. 1 Cylinder is at the TC position of the compression stroke.
the timing slot for the fuel pump camshaft is at the TC position.
the timing pin is installed in the timing hole inside the fuel pump housing.Adjust the static timing to the following value:Static timing for 3408 engines ... 19.5° before top centerStatic timing for 3412 engines ... 18° before top center
Illustration 9 g00707976
View D-D (23) Fuel outlet to secondary fuel filter (24) Fuel inlet from primary fuel filterFuel Injection Pump
Illustration 10 g01024934
(1) Fuel rack Diameter of the fuel rack ... 12.662 0.005 mm (0.4985 0.0002 inch) Bore in the fuel rack bearings after installation into the housing ... 12.767 0.058 mm (0.5026 0.0023 inch) (2) Plate assembly and adapter Install the alignment dowels into the plate assembly to the following depth. ... 6.0 0.5 mm (0.24 0.02 inch) Install the locator pin into the adapter to the following depth. ... 6.0 0.5 mm (0.24 0.02 inch) The bore that is in the plate assembly for the adapter is the following dimension. ... 28.615 0.008 mm (1.1266 0.0003 inch) (3) Tighten the bushing to the following torque. ... 270 13 N m (200 10 lb ft) (4) Fuel injection pump (5) Spacer Thickness of 7E-9907 Spacer ... 6.761
Illustration 1 g01024785
Right side viewTypical example (1) Tighten the bushing to the following torque. ... 270 13 N m (200 10 lb ft) (2) Pin hole for zero rack (LH) (3) Hole for timing pin (4) Pin hole for zero rack (RH) (5) Fuel Inlet from secondary filter (6) Tighten the bolts to the following torque. ... 14 4 N m (10 3 lb ft)
Illustration 2 g00707963
(7) Fuel return to tank (automatic purge) (8) Fuel bypass valve (9) Rotary servo assembly
Illustration 3 g00707967
View E-E (10) 4N-0605 Spring for servo assembly Length under test force ... 22.35 mm (0.880 inch) Test force ... 15.70 0.80 N (3.53 0.18 lb) Free length after test ... 43.92 mm (1.729 inch) Outside diameter ... 13.39 mm (0.527 inch)
Illustration 4 g00707969
View F-F (11) The inside diameter of servo assembly for the oil pump rotor ... 12.706 0.006 mm (0.5002 0.0002 inch) (12) The inside diameter of the shaft bearing ... 12.720 0.013 mm (0.5008 0.0005 inch) (13) Shaft diameter ... 12.682 0.008 mm (0.4993 0.0003 inch)Note: The shaft must rotate freely after the cover is tightened.
Illustration 5 g00707971
View C-C (14) 9Y-6083 Spring (Regulating fuel pressure) Length under test force ... 26.24 mm (1.033 inch) Test force ... 13.4 0.7 N (3.01 0.15 lb) Free length after test ... 43.31 0.91 mm (1.705 0.036 inch) Outside diameter ... 13.48 mm (0.531 inch) (15) Lubricate the seal lightly with the diesel fuel.
Illustration 6 g00368717
View A-A
Illustration 7 g00707973
View G-G (16) Lubricate the seal lightly with glycerin. (17) Tighten the nut to the following torque. ... 8 5 N m (71 44 lb in) (18) Tighten the solenoid assembly to the following torque. ... 70 10 N m (50 7 lb ft) (19) 1N-3801 Link Spring Length under test force ... 26.23 mm (1.033 inch) Test force ... 4.5 0.2 N (1.00 0.05 lb) Free length after test ... 49.29 mm (1.941 inch) Outside diameter ... 11.32 mm (0.446 inch)
Illustration 8 g00707974
View H-H (20) Lubricate the seal lightly with glycerin. (21) With the fuel rack at zero position, adjust the sensor's output (control group), as required. (22) Torque for nut ... 55 7 N m (41 5 lb ft)Adjust the compression stroke's static timing under these conditions:
the No. 1 Cylinder is at the TC position of the compression stroke.
the timing slot for the fuel pump camshaft is at the TC position.
the timing pin is installed in the timing hole inside the fuel pump housing.Adjust the static timing to the following value:Static timing for 3408 engines ... 19.5° before top centerStatic timing for 3412 engines ... 18° before top center
Illustration 9 g00707976
View D-D (23) Fuel outlet to secondary fuel filter (24) Fuel inlet from primary fuel filterFuel Injection Pump
Illustration 10 g01024934
(1) Fuel rack Diameter of the fuel rack ... 12.662 0.005 mm (0.4985 0.0002 inch) Bore in the fuel rack bearings after installation into the housing ... 12.767 0.058 mm (0.5026 0.0023 inch) (2) Plate assembly and adapter Install the alignment dowels into the plate assembly to the following depth. ... 6.0 0.5 mm (0.24 0.02 inch) Install the locator pin into the adapter to the following depth. ... 6.0 0.5 mm (0.24 0.02 inch) The bore that is in the plate assembly for the adapter is the following dimension. ... 28.615 0.008 mm (1.1266 0.0003 inch) (3) Tighten the bushing to the following torque. ... 270 13 N m (200 10 lb ft) (4) Fuel injection pump (5) Spacer Thickness of 7E-9907 Spacer ... 6.761
Parts cap Mariner:
48039
48039 CAP, CONTROL LEVER SCREW
7002201DK, 7020201NC, 7020207, 70404119D, 7045217, 7050200, 7050716, 7050717, 7060312PC, 7060524, 7070509, 7070520, 7075524, 7080508, 7080629, 7085507, 7090520, 7090524, 7090529, 7100412CD, 7100412HB, 7100412NC, 7115412TB, 7115520, 7115529, 71354120D
26852
26852 CAP, Nylon
7002201DK, 7115473JD, 71354120D, 7135412AD, 7135412ED, 7135412HD, 7135412JD, 7135417PD, 7135473GD, 7135473HD, 7135473KD, 7135826, 7135D73RD, 7135D73UY, 7135D73ZY, 7150413ED, 7150413HD, 7150413LD, 7150413RD, 7150413UY, 7150413ZY, 7150423JD, 7150453ND,
43298A 2
43298A 2 CAP ASSEMBLY
7002201DK, 7115473JD, 71354120D, 7135412AD, 7135412ED, 7135412HD, 7135412JD, 7135417PD, 7135473GD, 7135473HD, 7135826, 7150413ED, 7150413HD, 7150423JD, 7150453ND, 7150453PD, 7150629, 7175412PD, 7175413AD, 7175413PD, 7175413YD, 7175423HD, 7175629, 720
43300A 9
43300A 9 CAP ASSEMBLY
7002201DK, 71354120D, 7135412AD, 7135412ED, 7135412HD, 7150413ED, 7150413HD, 7150629, 7175413AD, 7175413PD, 7175413YD, 7175423HD, 7175629, 7200412PD, 7200620
810779
810779 CAP
7002201DK, 71354120D, 7135412AD, 7135412ED, 7135412HD, 7135412JD, 7175423HD, 7225412CD, 7225412HD
826264
826264 CAP
7075217CD, 7075217HD, 7075217TD, 7075217UD, 70752L7TF, 70752L7UF, 7075317TB, 7075317UB, 7075412TB, 7075412UB, 7075412UY, 7090412TB, 7090412TD, 7090412TY, 7090412UB, 7090412UY, 7100412CD, 7100412HB, 7115412TB
814449A 3
814449A 3 CAP ASSEMBLY
7200413JD, 7200473FD, 7200473GD, 7200473HD, 7200473JD, 7200473KD, 7225412CD, 7225412HD, 7225413DD, 7225413HD, 7225413IY, 7225413LD, 7225413RD, 7225413ZY, 7250423IY
826574