83912M Mariner CAP


83912M CAP Mariner 7040202, 7040206, 7040207, 7040207PW, 7040208, 7040208PW, 7040328, 7040507, 7040706, 7040716 CAP
83912M CAP Mariner
Rating:
28

Buy CAP 83912M Mariner genuine, new aftermarket parts with delivery
Number on catalog scheme: 11
 

Mariner entire parts catalog list:

7040202 1982,1985,1986
7040206 1986,1987,1988,1989
7040207 1977
7040207PW 1989,1990,1991,1992,1993
7040208 1978
7040208PW 1989,1990,1991,1992,1993,1994,1995,1996,1997,1998
7040328 1978,1980
7040507 1987
7040706 1986,1990,1992
7040716 1986

Information:


Table 1
Required Tools
Tool Part Number Part Description Qty
A(1) 9U-6198 Crankshaft Turning Tool 1
A(2) 9U-7336 Housing 1
5P-7305 Engine Turning Tool 1
B 136-4632 Timing Pin (Crankshaft) 1
268-1966 Adapter 1
(1) The Crankshaft Turning Tool is used on the front pulley.
(2) This Tooling is used in the aperture for the electric starting motor.Note: Either Tooling (A) can be used. Use the Tooling that is most suitable.
Ensure that all adjustments and repairs that are carried out to the fuel system are performed by authorized personnel that have the correct training.Before beginning ANY work on the fuel system, refer to Operation and Maintenance Manual, "General Hazard Information and High-Pressure Fuel Lines" for safety information.Refer to System Operation, Testing and Adjusting, "Cleanliness of Fuel System Components" for detailed information on the standards of cleanliness that must be observed during ALL work on the fuel system.
Ensure that wiring harness are correctly routed and the cable straps are not over tightened. Over tightening of the cable straps will damage the wiring harness convoluting.
Illustration 1 g06132053
If necessary, follow Step 1.a through Step 1.d to install bracket (31) to fuel injection pump (19).
Position fuel injection pump (19) in a suitable stand.
Position bracket (31) onto fuel injection pump (19). Ensure that the bracket is correctly orientated.
Install bolts (30) hand tight.
Tighten bolts (30) to a torque of 22 N m (195 lb in).
If necessary, install flow control valve (12). Refer to Disassembly and Assembly, "Flow Control Valve - Remove and Install" for the correct procedure.
Illustration 2 g06136408
The Angle (Y) should be 43 degrees. The Angle (Z) should be 18 degrees
Position key (35) on the shaft on fuel injection pump (19) in the position as shown in Illustration 2
Install a new O-ring seal (28) to fuel injection pump (19). Ensure that the O-ring seal is correctly installed to the groove in the fuel injection pump.
Illustration 3 g03674811
Use Tooling (A) to rotate the crankshaft so that number one piston is at Top Dead Center Position on the compression stroke.
If necessary, install Tooling (B) to the lock the crankshaft in the correct position.Note: Do not use excessive force to install Tooling (B). Do not use Tooling (B) to hold the crankshaft during repairs.
Remove Tooling (B) from the crankshaft. Use Tooling (A) to rotate the crankshaft in a counter clockwise direction by 80 degrees. Refer to Illustration 3 for the correct positioning.
Illustration 4 g06136413
Illustration 5 g06131558
Illustration 6 g06136427
Inspect the bore in front housing (29) for damage. If the bore is damaged, replace the front housing. Refer to Disassembly and Assembly, "Housing (Front) - Remove" and Disassembly and Assembly, "Housing (Front) - Install" for the correct procedure
Carefully install fuel injection pump (19) to front housing (29). Ensure that the bore in the front housing is not damaged as the fuel injection pump is installed.Note: The fuel injection pump should be supported by hand as the bolts are installed.
Ensure that key (35) aligns correctly with fuel injection pump gear (3). Ensure that the fuel injection pump gear is correctly seated onto fuel injection pump shaft (4). Ensure that the key is not dislodged from fuel injection pump shaft (4) as fuel injection pump (19) is installed into the front housing (29).
Install bolts (30) to fuel injection pump (19) hand tight.
Install a new spring washer (6) (not shown) and install nut (5) hand tight.
Illustration 7


Parts cap Mariner:

81439M
CAP
81439M CAP
7002200, 7002207, 7003207, 7004201, 7005201, 7005207, 7005227, 7008204, 7008208, 7008218EW, 7008226, 7008238, 7008247, 7008248, 7008305, 7008425, 7010209, 7015207, 7015307, 7015327, 7015529, 7020201, 7025200, 7025207NW, 7025207PW, 7025208CW, 7025500,
814991M
CAP (NOISE SUPPRESSOR)
814991M CAP (NOISE SUPPRESSOR)
7002207, 7003207, 7005207, 7005227, 7010209, 7015529, 7040706, 7040716
18962M
 
18962M CAP
7005207, 7005227, 7010209, 7015529, 7025500, 7026226, 7030205, 7030301, 7030320, 7040206, 7040207PW, 7040706, 7040716, 7055324, 7055524
14223M
 
14223M CAP ASS'Y
7004201, 7005201, 7005207, 7008204, 7008208, 7008226, 7025500, 7026226, 7030205, 7030301, 7040206, 7040207PW, 7055524
81388M
 
81388M CAP
7020201, 7025200, 7025207NW, 7025207PW, 7025500, 7026226, 7028527, 7030200, 7030205, 7030301, 7030320, 7040202, 7040206, 7040207, 7040207PW, 7040208, 7040328, 7040507, 7040706, 7040716, 7048207, 7048227, 7048321, 7055324, 7055524, 7060507, 7060522, 7
83578M
 
83578M CAP
7040207, 7040208, 7040507
81415M
 
81415M CAP
7010209, 7015529, 7040202, 7040206, 7040207, 7040208, 7040328, 7040507, 7040706, 7040716, 7048207, 7048227, 7048321, 7055324, 7055524, 7060507, 7060522, 7060528
83442M
 
83442M CAP, LOWER CASING
7040207, 7040207PW, 7040208PW, 7040507
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