65800 PACKING, CARRIER Mariner
7002201DK, 7075217HD, 7075217TD, 7075217UD, 70752L7TF, 70752L7UF, 7075312ND, 7075317TB, 7075317UB, 7075412TB, 7075412UB, 7075412UY, 7075524, 7075717, 7080508, 7080629, 7085507, 7090412TB, 7090412TD, 7090412TY, 7090412UB, 7090412UY, 7090520, 7090524,
PACKING

Price: query
Rating:
Compatible models:
7002201DK
7075217HD
7075217TD
7075217UD
70752L7TF
70752L7UF
7075312ND
7075317TB
7075317UB
7075412TB
7075412UB
7075412UY
7075524
7075717
7080508
7080629
7085507
7090412TB
7090412TD
7090412TY
7090412UB
7090412UY
7090520
7090524
7090529
7115473JD
7115520
7115528
7115529
71354120D
7135412AD
7135412ED
7135412HD
7135412JD
7135417PD
7135473GD
7135473HD
7135473KD
7135826
7135D73RD
7135D73UY
7135D73ZY
7140528
7140629
7150413ED
7150413HD
7150413LD
7150413RD
7150413UY
7150413ZY
7150423JD
7150453ND
7150453PD
7150629
7175412PD
7175413AD
7175413PD
7175413YD
7175423HD
7175629
7200412PD
7200413JD
7200413UY
7200413ZY
7200423UY
7200620
7220727
Mariner
Mariner entire parts catalog list:
7075217HD 1999,2000,2001,2002,2003,2004
7075217TD 2005
7075217UD 2006
70752L7TF 2005
70752L7UF 2006
7075312ND 1988,1989
7075317TB 2005
7075317UB 2006
7075412TB 2005
7075412UB 2006
7075412UY 2006
7075524 1984,1985,1986
7075717 1987,1989
7080508 1978,1979
7080629 1979,1980
7085507 1977
7090412TB 2005
7090412TD 2005
7090412TY 2005
7090412UB 2006
7090412UY 2006
7090520 1980
7090524 1984,1985,1986,1987,1988
7090529 1979
7115473JD 2000
7115520 1980
7115528 1978
7115529 1979
71354120D 1990,1991
- CRANKSHAFT(CONNECTING ROD FORGING # IS 644-818141) » 65800
- CRANKSHAFT(CONNECTING ROD FORGING # IS 636-8118) » 65800
7135412ED 1996,1997,1998
7135412HD 1999
7135412JD 2000,2001,2002,2003,2004,2005
- ENGINE GASKET SET COMPONENTS » 65800
- CRANKSHAFT, PISTONS AND CONNECTING RODS » 65800
7135473GD 1998
7135473HD 1999
7135473KD 2001,2002,2003
7135826 1986,1987,1988
7135D73RD 2004,2005
- GASKET SET COMPONENTS-COMPLETE-POWERHEAD AND LOWER UNIT » 65800
- CRANKSHAFT, PISTONS AND CONNECTING RODS » 65800
- GASKET SET COMPONENTS-COMPLETE-POWERHEAD AND LOWER UNIT » 65800
- CRANKSHAFT, PISTONS AND CONNECTING RODS » 65800
- GASKET SET COMPONENTS-COMPLETE-POWERHEAD AND LOWER UNIT » 65800
- CRANKSHAFT, PISTONS AND CONNECTING RODS » 65800
7140629 1979
7150413ED 1996,1997,1998
7150413HD 1999
7150413LD 2002,2003
7150413RD 2004,2005
- ENGINE GASKET SET COMPONENTS » 65800
- CRANKSHAFT, PISTONS AND CONNECTING RODS » 65800
- ENGINE GASKET SET COMPONENTS » 65800
- CRANKSHAFT, PISTONS AND CONNECTING RODS » 65800
- ENGINE GASKET SET COMPONENTS » 65800
- CRANKSHAFT, PISTONS AND CONNECTING RODS » 65800
7150453ND 1988
7150453PD 1989,1990
7150629 1979,1980,1982,1984,1985
7175412PD 1989
7175413AD 1992,1993,1994,1995
7175413PD 1989,1990
7175413YD 1991
- CRANKSHAFT(CONN. ROD FORGING # IS 644-818141) » 65800
- CRANKSHAFT(CONN ROD FORGING # IS 636-8118) » 65800
7175629 1979,1980,1985,1986,1988
7200412PD 1989,1990
7200413JD 2000
7200413UY 2006
- ENGINE GASKET SET COMPONENTS » 65800
- CRANKSHAFT, PISTONS AND CONNECTING RODS » 65800
- ENGINE GASKET SET COMPONENTS » 65800
- CRANKSHAFT, PISTONS AND CONNECTING RODS » 65800
- ENGINE GASKET SET COMPONENTS » 65800
- CRANKSHAFT, PISTONS AND CONNECTING RODS » 65800
7220727 1987,1988
Information:
Recommended Actions
Table 1
Troubleshooting Test Steps Values Results
1. Check to See if the Engine is Derated
A. The engine may be derated due to dirty air filters or other factors. Use the Caterpillar Electronic Technician (ET) in order to check for engine derates.
Engine Derate
Result: The engine is not derated.
Proceed to Test Step 2.
Result: The engine is derated.
Repair: Repair or replace any worn or damaged components that are causing the engine to derate.
2. Check the Cold Mode Operation
A. Monitor the status screen on Cat ET in order to verify that the engine has exited cold mode. Observe the reading for coolant temperature on the Cat ET. Refer to Troubleshooting, "System Overview" for additional information.
Cold Mode
Result: The engine is not in cold mode.
Proceed to Test Step 3.
Result: The engine is in cold mode.
Repair: Take the engine out of cold mode.
3. Check that the Correct Flash File Is Installed
Flash File
Result: The correct flash file is installed.
Proceed to Test Step 4.
Result: The correct flash file is not installed.
Repair: Install the correct flash file.
4. Check the Throttle Position Sensor
A. Monitor "Throttle Status" on Cat ET.
B. Verify that the throttle position is stable and that the engine is able to reach high idle rpm.
Throttle Position Sensor
Result: The throttle position sensor is stable.
Proceed to Test Step 5.
Result: The throttle position sensor is not stable.
Repair: Refer to Troubleshooting, "Throttle Position Sensor Circuit - Test" for the proper troubleshooting procedure.
5. Check the Electrical Connectors
A. Check for correct installation of the J1/P1 and J2/P2 connectors for the Electronic Control Module (ECM). Check for correct installation of the JH300/P300 unit injector connectors. Refer to Troubleshooting, "Electrical Connectors - Inspect".
Electrical Connectors
Result: The electrical connectors are OK.
Proceed to Test Step 6.
Result: The electrical connectors are NOT OK.
Repair: Repair or replace any worn or damaged components.
6. Check the Unit Injectors
A. Use Cat ET to determine if there are any active diagnostic codes for the unit injectors.
B. Perform the injector solenoid test on Cat ET in order to determine if all of the injector solenoids are being energized by the ECM. Refer to Troubleshooting, "Injector Solenoid Circuit - Test" for the proper procedure.
C. Perform the cylinder cutout test on Cat ET in order to identify any injectors that might be misfiring. Refer to Troubleshooting, "Injector Solenoid Circuit - Test" for the proper procedure.
Unit Injectors
Result: The unit injectors are OK.
Proceed to Test Step 7.
Result: The unit injectors are NOT OK.
Repair: Replace the unit injectors.
7. Check the Fuel Position, Rated Fuel Limit, and FRC Fuel Position
A. Monitor the status of "Fuel Position" and "Rated Fuel Limit" while the engine is operating under full load. If "Fuel Position" equals "Rated Fuel Limit" and "Fuel Position" is less than "FRC Fuel Limit", the electronics are operating correctly.
B. Verify that there are no active diagnostic codes for the boost pressure sensor.
C. Monitor the "Boost Pressure" and "Atmospheric Pressure" for normal operation. When the engine is not running, "Boost Pressure" should be 0 kPa (0 psi).
Fuel Position, Rated Fuel Limit, and FRC Fuel Position
Result: Fuel position, rated fuel limit, and FRC fuel position are OK.
Proceed to Test Step 8.
Result: Fuel position, rated fuel limit, and FRC fuel position are NOT OK.
Repair: Repair or replace any worn or damaged components.
8. Check the Air Inlet and Exhaust System
A. Check for an air filter restriction indicator. Clean plugged air filters or replace plugged air filters. Refer to the Operation and Maintenance Manual.
B. Check the air inlet and exhaust system for restrictions and/or leaks. Refer to Systems Operation/Testing and Adjusting, "Air Inlet and Exhaust System".
Air Inlet and Exhaust System
Result: The air inlet and exhaust system is OK.
Proceed to Test Step 9.
Result: The air inlet and exhaust system is NOT OK.
Repair: Repair or replace any worn or damaged components relating to the air inlet and exhaust system.
9. Check the Fuel Supply
A. Check the fuel lines for the following problems: restrictions, collapsed lines, and pinched lines. If problems are found with the fuel lines, repair the lines and/or replace the lines.
B. Check the fuel tank for foreign objects which may block the fuel supply.
C. Prime the fuel system if any of the following procedures have been performed:
• Replacement of the fuel filters
• Service on the low-pressure fuel supply circuit
• Replacement of unit injectors
D. Check the fuel pressure after the fuel filter while the engine is being cranked. Refer to Testing and Adjusting for the correct pressure values. If the fuel pressure is low, replace the fuel filters. If the fuel pressure is still low, check the following items: fuel transfer pump, fuel transfer pump coupling, and fuel pressure regulating valve. Refer to Systems Operation/Testing and Adjusting for more information.
Fuel Supply
Result: The fuel supply is OK.
Return the unit to service.
Result: The fuel supply is NOT OK.
Repair: Repair or replace any worn or damaged components relating to the fuel supply.
Table 1
Troubleshooting Test Steps Values Results
1. Check to See if the Engine is Derated
A. The engine may be derated due to dirty air filters or other factors. Use the Caterpillar Electronic Technician (ET) in order to check for engine derates.
Engine Derate
Result: The engine is not derated.
Proceed to Test Step 2.
Result: The engine is derated.
Repair: Repair or replace any worn or damaged components that are causing the engine to derate.
2. Check the Cold Mode Operation
A. Monitor the status screen on Cat ET in order to verify that the engine has exited cold mode. Observe the reading for coolant temperature on the Cat ET. Refer to Troubleshooting, "System Overview" for additional information.
Cold Mode
Result: The engine is not in cold mode.
Proceed to Test Step 3.
Result: The engine is in cold mode.
Repair: Take the engine out of cold mode.
3. Check that the Correct Flash File Is Installed
Flash File
Result: The correct flash file is installed.
Proceed to Test Step 4.
Result: The correct flash file is not installed.
Repair: Install the correct flash file.
4. Check the Throttle Position Sensor
A. Monitor "Throttle Status" on Cat ET.
B. Verify that the throttle position is stable and that the engine is able to reach high idle rpm.
Throttle Position Sensor
Result: The throttle position sensor is stable.
Proceed to Test Step 5.
Result: The throttle position sensor is not stable.
Repair: Refer to Troubleshooting, "Throttle Position Sensor Circuit - Test" for the proper troubleshooting procedure.
5. Check the Electrical Connectors
A. Check for correct installation of the J1/P1 and J2/P2 connectors for the Electronic Control Module (ECM). Check for correct installation of the JH300/P300 unit injector connectors. Refer to Troubleshooting, "Electrical Connectors - Inspect".
Electrical Connectors
Result: The electrical connectors are OK.
Proceed to Test Step 6.
Result: The electrical connectors are NOT OK.
Repair: Repair or replace any worn or damaged components.
6. Check the Unit Injectors
A. Use Cat ET to determine if there are any active diagnostic codes for the unit injectors.
B. Perform the injector solenoid test on Cat ET in order to determine if all of the injector solenoids are being energized by the ECM. Refer to Troubleshooting, "Injector Solenoid Circuit - Test" for the proper procedure.
C. Perform the cylinder cutout test on Cat ET in order to identify any injectors that might be misfiring. Refer to Troubleshooting, "Injector Solenoid Circuit - Test" for the proper procedure.
Unit Injectors
Result: The unit injectors are OK.
Proceed to Test Step 7.
Result: The unit injectors are NOT OK.
Repair: Replace the unit injectors.
7. Check the Fuel Position, Rated Fuel Limit, and FRC Fuel Position
A. Monitor the status of "Fuel Position" and "Rated Fuel Limit" while the engine is operating under full load. If "Fuel Position" equals "Rated Fuel Limit" and "Fuel Position" is less than "FRC Fuel Limit", the electronics are operating correctly.
B. Verify that there are no active diagnostic codes for the boost pressure sensor.
C. Monitor the "Boost Pressure" and "Atmospheric Pressure" for normal operation. When the engine is not running, "Boost Pressure" should be 0 kPa (0 psi).
Fuel Position, Rated Fuel Limit, and FRC Fuel Position
Result: Fuel position, rated fuel limit, and FRC fuel position are OK.
Proceed to Test Step 8.
Result: Fuel position, rated fuel limit, and FRC fuel position are NOT OK.
Repair: Repair or replace any worn or damaged components.
8. Check the Air Inlet and Exhaust System
A. Check for an air filter restriction indicator. Clean plugged air filters or replace plugged air filters. Refer to the Operation and Maintenance Manual.
B. Check the air inlet and exhaust system for restrictions and/or leaks. Refer to Systems Operation/Testing and Adjusting, "Air Inlet and Exhaust System".
Air Inlet and Exhaust System
Result: The air inlet and exhaust system is OK.
Proceed to Test Step 9.
Result: The air inlet and exhaust system is NOT OK.
Repair: Repair or replace any worn or damaged components relating to the air inlet and exhaust system.
9. Check the Fuel Supply
A. Check the fuel lines for the following problems: restrictions, collapsed lines, and pinched lines. If problems are found with the fuel lines, repair the lines and/or replace the lines.
B. Check the fuel tank for foreign objects which may block the fuel supply.
C. Prime the fuel system if any of the following procedures have been performed:
• Replacement of the fuel filters
• Service on the low-pressure fuel supply circuit
• Replacement of unit injectors
D. Check the fuel pressure after the fuel filter while the engine is being cranked. Refer to Testing and Adjusting for the correct pressure values. If the fuel pressure is low, replace the fuel filters. If the fuel pressure is still low, check the following items: fuel transfer pump, fuel transfer pump coupling, and fuel pressure regulating valve. Refer to Systems Operation/Testing and Adjusting for more information.
Fuel Supply
Result: The fuel supply is OK.
Return the unit to service.
Result: The fuel supply is NOT OK.
Repair: Repair or replace any worn or damaged components relating to the fuel supply.