24161 PROTECTOR CAP Mariner
7004201HB, 7004201UB, 7031203GD, 7031207CD, 7031207LF, 7031312TB, 7041203GB, 7075217CD, 7075217HD, 7075217TD, 7075217UD, 70752L7TF, 70752L7UF, 7075317TB, 7075317UB, 7075412TB, 7075412UB, 7075412UY, 7090412TB, 7090412TD, 7090412TY, 7090412UB, 7090412U
PROTECTOR
Price: query
Rating:
Compatible models:
7004201HB
7004201UB
7031203GD
7031207CD
7031207LF
7031312TB
7041203GB
7075217CD
7075217HD
7075217TD
7075217UD
70752L7TF
70752L7UF
7075317TB
7075317UB
7075412TB
7075412UB
7075412UY
7090412TB
7090412TD
7090412TY
7090412UB
7090412UY
7100412CD
7100412HB
7115412TB
7115473JD
7135412ED
7135412HD
7135412JD
7135473GD
7135473HD
7135473KD
7135D73RD
7135D73UY
7135D73ZY
7150413ED
7150413HD
7150413LD
7150413RD
7150413UY
7150413ZY
7150423JD
7175423HD
7200413JD
7200413UY
7200413ZY
7200423UY
7200473GD
7200473HD
7200473JD
7200473KD
7200D73IY
7200D73MD
7200D73RD
7200D73ZY
7225412CD
7225412HD
7225413DD
7225413HD
7225413IY
7225413LD
7225413RD
7225413ZY
7225E73MD
7250423IY
Mariner
Mariner entire parts catalog list:
- TOOLS » 24161
- TOOLS » 24161
- TOOLS, SPECIAL » 24161
- TOOLS - SPECIAL » 24161
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- TOOLS, SPECIAL » 24161
- TOOLS, SPECIAL » 24161
- TOOLS, SPECIAL » 24161
- TOOLS - SPECIAL » 24161
- TOOLS, SPECIAL » 24161
- TOOLS, SPECIAL » 24161
- TOOLS, SPECIAL » 24161
- TOOLS, SPECIAL » 24161
- TOOLS, SPECIAL » 24161
- TOOLS, SPECIAL » 24161
- TOOLS, SPECIAL » 24161
- TOOLS, SPECIAL » 24161
- TOOLS, SPECIAL » 24161
- TOOLS, SPECIAL » 24161
- TOOLS, SPECIAL » 24161
- TOOLS, SPECIAL » 24161
- TOOLS, SPECIAL » 24161
- TOOLS, SPECIAL » 24161
- TOOLS, SPECIAL » 24161
- TOOLS - SPECIAL » 24161
- TOOLS, SPECIAL » 24161
- TOOLS(SPECIAL) » 24161
- TOOLS, SPECIAL » 24161
- TOOLS, SPECIAL » 24161
- TOOLS, SPECIAL » 24161
- TOOLS » 24161
- TOOLS » 24161
- TOOLS, SPECIAL » 24161
- TOOLS-SPECIAL » 24161
- TOOLS » 24161
- TOOLS » 24161
- TOOLS » 24161
- TOOLS, SPECIAL » 24161
- TOOLS, SPECIAL » 24161
- TOOLS » 24161
- TOOLS » 24161
- TOOLS » 24161
- TOOLS » 24161
- TOOLS, SPECIAL » 24161
- TOOLS, SPECIAL » 24161
- TOOLS-SPECIAL » 24161
- TOOLS, SPECIAL » 24161
- TOOLS » 24161
- TOOLS » 24161
- TOOLS » 24161
- TOOLS, SPECIAL » 24161
- TOOLS, SPECIAL » 24161
- TOOLS, SPECIAL » 24161
- TOOLS-SPECIAL » 24161
- TOOLS » 24161
- TOOLS-SPECIAL » 24161
- TOOLS » 24161
- TOOLS » 24161
- TOOLS, SPECIAL » 24161
- TOOLS, SPECIAL » 24161
- TOOLS, SPECIAL » 24161
- TOOLS-SPECIAL » 24161
- TOOLS » 24161
- TOOLS » 24161
- TOOLS » 24161
- TOOLS » 24161
- TOOLS » 24161
- TOOLS » 24161
Information:
Table 1
Required Tools
Tool Part Number Part Description Qty
A 4C-5597 Anti-Seize Compound 1
B 365-8434 Turbocharger Alignment Tool 1
343-5908 V-Band Clamp 1
343-5907 V-Band Clamp 1
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 1 g03461556
Ensure that turbocharger (8) is clean and free from damage. Inspect the turbocharger for wear. Refer to System Operation, Testing and Adjusting, "Turbocharger Inspect" for more information. If any part of the turbocharger is worn or damaged, the complete turbocharger must be replaced.
If necessary, follow Step 2.a through Step 2.b in order to install bracket (24) onto cylinder block (25).
If necessary, install studs (27) (not shown) to the cylinder block. Tighten the studs to a torque of 18 N m (159 lb in).
Position bracket (24) onto cylinder block (25). Install nuts (26) hand tight.
If necessary, install studs (23) to turbocharger (8). Tighten the studs to a torque of 18 N m (159 lb in).
Illustration 2 g03461576
Position turbocharger (8) onto bracket (24).
Loosely install nuts (28).
Move turbocharger (8) in the Direction (C) to ensure that studs (23) of turbocharger (8) is positioned most forward position in the holes in bracket (24).
Hand tighten nuts (28).
Illustration 3 g03461577
Illustration 4 g03461578
Use Tooling (B) in order to align the second stage turbocharger and the first stage turbocharger. Note: Ensure that the bracket for the turbocharger is correctly positioned onto the turbocharger and the cylinder block.
Tighten nuts (28) to a torque of 44 N m (32 lb ft). Tighten the nuts in the sequence that is shown in Illustration 4. Tighten nuts (26) to a torque of 44 N m (32 lb ft). Tighten the nuts in the sequence that is shown in Illustration 3.
Remove Tooling (B). Note: Ensure that the second stage turbocharger and the first stage turbocharger are correctly aligned.
Illustration 5 g03461536
Illustration 6 g02176278
Remove plugs and caps from tube assemblies. Ensure that tube assembly (14) and tube assembly (20) are clean and free from damage. Replace any damaged components.
Install a new gasket (21) (not shown) onto tube assembly (20).
Position a new gasket (19) (not shown) onto tube assembly (20).
Remove the plug from the drain port of the turbocharger. Remove the plug from the cylinder block.
Position tube assembly (20) into the cylinder block and install bolts (22) finger tight.
Position tube assembly (20) onto turbocharger (8) and install bolts (18) finger tight.
Tighten bolts (18) and bolt (22) to a torque of 22 N m (195 lb in).
Remove the plug from oil inlet port (29) for turbocharger (8). Lubricate the turbocharger bearings with clean engine oil through oil inlet port (29). Rotate the wheel of the compressor several times in order to lubricate the bearings.
Position a new gasket (15) (not shown) onto tube assembly (14) and install bolts (13). Note: Holes in the gasket have serration that hold the bolts captive.
Position tube assembly (14) onto turbocharger (8). Tighten bolts (13) finger tight.
Remove plug from cylinder block for the oil feed tube assembly.
Install new sealing washer (16) (not shown) to banjo bolt (17). Install the banjo bolt to tube assembly (14) and install remaining new sealing washer (16) (not shown). Tighten banjo bolt (17) finger tight.
Tighten bolts (13) to a torque of 22 N m (195 lb in). Tighten banjo bolt (17) to a torque of 33 N m (292 lb in). Refer to Illustration 5.
Illustration 7 g02176245
Connect hose assembly (9) onto turbocharger (8) and loosely install bolt (10).
Use Tooling (A) to lubricate the allen head bolt for V-band clamp (4). Position V-band clamp (4) onto air duct (5).
Remove plugs from the ports of the turbochargers
Position hose assembly (12) and air duct (5) onto the outlet of turbocharger (8) and the inlet of turbocharger (3). Tighten the allen head bolt for V-band clamp to a torque of 12 N m (106 lb in). Note: Ensure that the allen head bolt for the V-band clamp does not contact any other engine component.
Tighten hose clamps (11) to a torque of 6 N m (53 lb in).
Connect hose assembly (9) to turbocharger (8). Ensure that the clip is correctly positioned onto the hose assembly.
Install bolt (6) (not shown).
Tighten bolt (10) and bolt (6) (not shown) to a torque of 22 N m (195 lb in).
Use Tooling (A) to lubricate the allen head bolt for V-band clamp (2). Position V-band clamp (2) onto elbow (1).
Use
Parts protector Mariner:
63709A 1
63709A 1 PROTECTOR
7002201DK, 7002207, 7003207, 7006201CD, 7006201HB, 7006201TB, 7008218EW, 7008237, 7008425, 7010207HB, 7010209, 7010312DT, 7011201TB, 7015201LD, 70152374D, 7015529, 7016207CD, 7020201HB, 7020201NC, 7020201TB, 7020207, 7025208CW, 7030320, 7031203GD, 70
853821
853821 PROTECTOR
7015203KL, 7015203UL, 7025207UL, 7025217UL, 7030201KL, 7030201UL, 7030211U2, 7030A01UL, 7030A11UL, 7031207LF