73687A 2 Mariner FLYWHEEL PULLER


73687A 2 FLYWHEEL PULLER Mariner 7031203GD, 7031207CD, 70432037D, 7055207GD, 7075217CD, 7100412CD, 7115473JD, 7135412ED, 7135412HD, 7135473GD, 7135473HD, 7150413ED, 7150413HD, 7175423HD, 7200473GD, 7200473HD, 7200473JD, 7225412CD, 7225412HD, 7225413DD FLYWHEEL
73687A 2 FLYWHEEL PULLER Mariner
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30-04-2023

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The ROP Shop | Flywheel Puller Assembly for Mercury MerCruiser 91-73687A2, 9173687A2, 73687A2
The ROP Shop replacement Flywheel Puller Assembly for Mercury MerCruiser 91-73687A2, 9173687A2, 73687A2 || Specs - Tool Thread Size: 1 1/2"-16 TPI. Bolt Thread Size: 5/8"-18 TPI. Refer to images 2 & 3 for more information || Includes - (1) Flywheel Puller, (1) Lifting Eye, (1) Puller Bolt & (1) Crankshaft Protector; comes as shown in the first image || Tool removes the flywheel from the crankshaft while protecting the crankshaft || Fits/For: Many Mercury, Mariner, Race, SportJet & Force outboard models. Please check that your motor has a 1 1/2"-16 thread size to ensure fitment
Number on catalog scheme: -
 

Mariner entire parts catalog list:

7031203GD 1998,1999
7031207CD 1994,1995,1996,1997,1998
70432037D 1997,1998
7055207GD 1998
7075217CD 1994,1995,1996,1997,1998
7100412CD 1994,1995,1996,1997,1998
7115473JD 2000
7135412ED 1996,1997,1998
7135412HD 1999
7135473GD 1998
7135473HD 1999
7150413ED 1996,1997,1998
7150413HD 1999
7175423HD 1999
7200473GD 1998
7200473HD 1999
7200473JD 2000
7225412CD 1994,1995,1996,1997,1998
7225412HD 1999,2000,2001
7225413DD 1995,1996,1997,1998

Information:


Table 1
Required Tools
Tool Part Number Part Description Qty
A 491-1265 Capping Kit 1 Start By:
Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines - Remove and Install" for the correct procedure.
Contact with high pressure fuel may cause fluid penetration and burn hazards. High pressure fuel spray may cause a fire hazard. Failure to follow these inspection, maintenance and service instructions may cause personal injury or death.
Ensure that all adjustments and repairs that are carried out to the fuel system are performed by authorised personnel that have the correct training.Before begining ANY work on the fuel system, refer to Operation and Maintenance Manual, "General Hazard Information and High Pressure Fuel Lines" for safety information.Refer to Systems Operation, Testing and Adjusting Manual, "Cleanliness of Fuel System Components" for detailed information on the standards of cleanliness that must be observed during ALL work on the fuel system.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Dispose of all fluids according to local regulations and mandates.
Note: Put identification marks on electrical connectors and hoses for installation purposes. Plug all hose assemblies and tube assemblies. That helps to prevent fluid loss and plugging helps to keep contaminants from entering the system.
Ensure that the fuel supply to the OFF position.
Ensure that the battery disconnect switch to the OFF position.
Illustration 1 g03817041
Depress clip (7) and remove harness assembly .Place harness away from engine.
Reposition clip (1) on hose (8).
Remove banjo bolts (4) and sealing washers (3). Use Tooling (A) to plug or cap all open ports.
Remove leak off pipe (5) from engine and from hose (8). Remove sealing washer (2). Discard all old sealing washers. Use Tooling (A) to plug or cap all open ports.
Illustration 2 g03817407
Remove bolt (10) and washers (11). Remove clamp (12) and remove injectors (9). Repeat the procedure in order to remove the remaining fuel injections.
Illustration 3 g03817429
Remove O-ring seal (13) and sealing washer (14) from injector (9). Install Tooling (A) to the tip of the fuel injector nozzle. Discard used O-ring seals and sealing washers. Install Fuel Injector
All plugs and caps must be remain in position until the component is about to be installed
Illustration 4 g03817429
Install new O ring seal (13) onto injector (9).
Install new sealing washer (14) into the cylinder head.
Ensure that the orifices in the cylinder head for the fuel injectors are clean and free from debris.
Illustration 5 g03817407
Install the fuel injectors into the cylinder head. Install fuel injector (9). Install clamp (12) and install bolt (10) with washer (11).
Tighten bolts (10) to a torque of 26 N m (230 lb in).
Illustration 6 g03817041
Install leak off pipe (5) into hose (8) and place into position on the fuel injectors.
Install new sealing washer (2) and new sealing washers (3). Install banjo bolts (4) finger tight. Tighten the banjo bolts to a torque of 13 N m (115 lb in). Repeat the procedure on the remaining fuel injectors.
Position clip (1) on hose (8).
Install harness (6) onto fuel injectors. End By:
Install the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines - Remove and Install" for the correct procedure.


Parts flywheel Mariner:

817632A12
 
817632A12 FLYWHEEL
7002201DK, 7135412AD, 7135412ED, 7135412HD, 7150413ED, 7150413HD, 7175423HD
9008A70
 
9008A70 FLYWHEEL
7031203GD, 7031207CD
9008A68
 
9008A68 FLYWHEEL
7031203GD, 7031207CD
823760A 4
 
823760A 4 FLYWHEEL
7031203GD, 7031207CD
9008A38
 
9008A38 FLYWHEEL
7031203GD, 7031207CD
9008A44
 
9008A44 FLYWHEEL
70432037D, 7055207GD
9008A42
 
9008A42 FLYWHEEL
70432037D
859233T 2
 
859233T 2 FLYWHEEL
7031203GD, 7031207LF, 7041203GB
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