805759A 2 Mercruiser CAP ASSEMBLY

Make reference to ANALYZING TURBOCHARGER FAILURE, Form No. FEG45138.Make reference to GUIDELINES FOR REUSABLE PARTS TURBOCHARGERS, Form Nos. SEBF8018 & SEBF8019.(1) Torque for impeller nut ... 20 lb. in.(2.3 N m)Tighten nut an added ... 100° Do not bend or add stress to the shaft when nut is tightened.(2) Torque for bolts holding back plate ... 50 10 lb. in.(5.7 1.1 N m)(3) Put 5P3931 Anti-Seize Compound on threads and tighten bolt holding band clamp to ... 60 10 lb. in.(6.8 1.1 N m)(4) Put 5P3931 Anti-Seize Compound on threads and tighten bolts holding turbine housing to ... 115 15 lb. in.(13 1.7 N m)(5) Put 5P3931 Anti-Seize Compound on threads and tighten bolts holding turbocharger to manifold to ... 40 4 lb. ft.(55 5 N m)(6) End play for shaft ... .001 to .004 in.(0.03 to 0.10 mm)(7) Radial play for shaft ... .003 to .007 in.(0.08 to 0.18 mm)Bore in the bearing ... .4010 to .4014 in.(10.185 to 10.196 mm)Diameter of surface on shaft (journal) for the bearing ... .3997 to .4000 in.(10.152 to 10.160 mm)(8) Bore in housing ... .6220 to .6223 in.(15.799 to 15.806 mm)Outside diameter