806242 CONNECTOR Mercruiser
40500006T, 40500010T, 40500010U, 40500120U, 4211015L1, 4231017L1, 444236HRS, 44541101S, 4454110GE, 4454110JT, 4454118JT, 45021102S, 4502111FE, 4542067LS, 4652027LE, 4652027M1, 4652227MW, 474L111JS, 474L118JS, 474L118JT, 4M4102LRS, 4M4102LTS
CONNECTOR
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Mercruiser entire parts catalog list:
- INTAKE MANIFOLD AND FUEL RAIL » 806242
- INTAKE MANIFOLD AND FUEL RAIL » 806242
- INTAKE MANIFOLD AND FUEL RAIL » 806242
- INTAKE MANIFOLD AND FUEL RAIL » 806242
- CLOSED COOLING SYSTEM » 806242
- CLOSED COOLING SYSTEM » 806242
- CLOSED COOLING SYSTEM » 806242
- INTAKE MANIFOLD AND FUEL RAIL » 806242
- INTAKE MANIFOLD AND FRONT COVER » 806242
- INTAKE MANIFOLD AND FRONT COVER » 806242
- INTAKE MANIFOLD AND FRONT COVER » 806242
- INTAKE MANIFOLD AND INTAKE PLENUM » 806242
- INTAKE MANIFOLD AND FRONT COVER » 806242
- INTAKE MANIFOLD AND INTAKE PLENUM » 806242
- INTAKE MANIFOLD AND INTAKE PLENUM » 806242
- INTAKE MANIFOLD AND INTAKE PLENUM » 806242
- INTAKE MANIFOLD AND INTAKE PLENUM » 806242
- INTAKE MANIFOLD AND INTAKE PLENUM » 806242
- INTAKE MANIFOLD AND INTAKE PLENUM » 806242
- INTAKE MANIFOLD AND FRONT COVER » 806242
- INTAKE MANIFOLD AND FRONT COVER » 806242
- INTAKE MANIFOLD AND INTAKE PLENUM » 806242
- INTAKE MANIFOLD AND INTAKE PLENUM » 806242
- INTAKE MANIFOLD AND FUEL RAIL » 806242
- INTAKE MANIFOLD AND FUEL RAIL » 806242
Information:
1. Remove bolts (1) that hold the elbow in position on the oil pump. Remove the lock and bolt (2) that holds the suction bell to the oil pan plate. 2. Bend the locks back and remove four bolts (3). Remove oil pump (4).
The oil pump idler gear will fall off the pump.
Install Oil Pump
1. Install the idler gear on the oil pump. Put the oil pump in position on the cylinder block and install locks and bolts (1). Be sure the idler gear is engaged with the crankshaft gear before bolts (1) are tightened. 2. Install bolts (3) that hold the elbow to the pump.3. Install the lock and bolt (2) that holds the suction bell to the oil pan plate.end by:a) install oil panDisassemble Oil Pump
start by: a) remove oil pump 1. Remove idler gear (2). Remove bearing from gear with tooling (B).2. Remove suction bell (1).3. Remove the bolt and the washer from the oil pump drive gear. 4. Remove the drive gear from the shaft with tooling (A).5. Remove the key from the pump shaft.6. Remove bolts (3) from the pump body. 7. Remove body (8), two gears (7), keys and spacer (4) from the pump.8. Remove two shafts (5) and the gears.9. Remove bolts (6), the cover and the pressure relief valve from the body. 10. Remove the bearings from the oil pump body assembly and the scavenge pump body assembly with tooling (C). Assemble Oil Pump
1. Install the bearings in the scavenge pump body assembly with tooling (A) and a press as follows: a) Put bearings (1) in position on the inside of the scavenge pump body assembly with the chamfer on the bearing toward the outside of the pump body. Install the bearing until it is 1.52 mm (.060 in.) below the inside machined surface of the scavenge pump body assembly. Make sure the joints in the bearings are at an angle of 30° 15° from the center line through the bores in the scavenge pump body and toward the outlet passage of the pump. The outlet passage has a cavity between the bearing bores.2. Install the bearings in oil pump body assembly with tooling (A) and a press as follows: a) Put bearings (2) in position on the inside of the oil pump body assembly with the chamfer on the bearings toward the outside of the pump body. Install the bearings until they are even with the outside of the pump body. Make sure the joints in the bearings are at an angle of 30° 15° from the centerline through the bearing bores and toward the outlet passage of the pump. The outlet passage has a cavity between the bearing bores.3. Check the condition of the relief valve. Check the condition and specifications for all the parts of the oil pump before it is assembled. See OIL PUMP in SPECIFICATIONS.4. Put clean engine oil on all the parts of the oil pump. 5. Install pressure relief valve (3), cover (4) and bolt (5) in the oil pump body assembly. 6. Install gears and shafts (6) in the oil pump body assembly.7. Install spacer (7) and the two keys in shafts (6). 8. Install two gears and scavenge pump body assembly (8).9. Install key (9), drive gear (11), the washer and bolt (10). Tighten the bolt to a torque of 43 7 N m (32 5 lb.ft.).10. Install the bearing in the idler gear with tooling (B) and a press until it is even with the outside surface of the gear.11. Install the idler gear.
The oil pump must turn freely by hand after it is assembled.
end by: a) install oil pump
The oil pump idler gear will fall off the pump.
Install Oil Pump
1. Install the idler gear on the oil pump. Put the oil pump in position on the cylinder block and install locks and bolts (1). Be sure the idler gear is engaged with the crankshaft gear before bolts (1) are tightened. 2. Install bolts (3) that hold the elbow to the pump.3. Install the lock and bolt (2) that holds the suction bell to the oil pan plate.end by:a) install oil panDisassemble Oil Pump
start by: a) remove oil pump 1. Remove idler gear (2). Remove bearing from gear with tooling (B).2. Remove suction bell (1).3. Remove the bolt and the washer from the oil pump drive gear. 4. Remove the drive gear from the shaft with tooling (A).5. Remove the key from the pump shaft.6. Remove bolts (3) from the pump body. 7. Remove body (8), two gears (7), keys and spacer (4) from the pump.8. Remove two shafts (5) and the gears.9. Remove bolts (6), the cover and the pressure relief valve from the body. 10. Remove the bearings from the oil pump body assembly and the scavenge pump body assembly with tooling (C). Assemble Oil Pump
1. Install the bearings in the scavenge pump body assembly with tooling (A) and a press as follows: a) Put bearings (1) in position on the inside of the scavenge pump body assembly with the chamfer on the bearing toward the outside of the pump body. Install the bearing until it is 1.52 mm (.060 in.) below the inside machined surface of the scavenge pump body assembly. Make sure the joints in the bearings are at an angle of 30° 15° from the center line through the bores in the scavenge pump body and toward the outlet passage of the pump. The outlet passage has a cavity between the bearing bores.2. Install the bearings in oil pump body assembly with tooling (A) and a press as follows: a) Put bearings (2) in position on the inside of the oil pump body assembly with the chamfer on the bearings toward the outside of the pump body. Install the bearings until they are even with the outside of the pump body. Make sure the joints in the bearings are at an angle of 30° 15° from the centerline through the bearing bores and toward the outlet passage of the pump. The outlet passage has a cavity between the bearing bores.3. Check the condition of the relief valve. Check the condition and specifications for all the parts of the oil pump before it is assembled. See OIL PUMP in SPECIFICATIONS.4. Put clean engine oil on all the parts of the oil pump. 5. Install pressure relief valve (3), cover (4) and bolt (5) in the oil pump body assembly. 6. Install gears and shafts (6) in the oil pump body assembly.7. Install spacer (7) and the two keys in shafts (6). 8. Install two gears and scavenge pump body assembly (8).9. Install key (9), drive gear (11), the washer and bolt (10). Tighten the bolt to a torque of 43 7 N m (32 5 lb.ft.).10. Install the bearing in the idler gear with tooling (B) and a press until it is even with the outside surface of the gear.11. Install the idler gear.
The oil pump must turn freely by hand after it is assembled.
end by: a) install oil pump
Parts connector Mercruiser:
70834
70834 CONNECTOR, Straight (.375-18 x .375)
41510P1UE, 444236HRS, 4M4102LRS, 4S42028N1, 5220200AS, 91331015
805632
805632 CONNECTOR
02602347, 02608427, 4111021L1, 4111021TS, 4111021UT, 4111021UU, 411102KN2, 41510P1UE, 430B00001, 430L000JS, 44541101S, 4454110GE, 4454110JT, 4454118JT, 4502111FE, 4542067LS, 4652027LE, 4652027M1, 4652227MW, 474L111JS, 474L118JS, 474L118JT
805563
805563 CONNECTOR, (.500 Inch NPTF To .500 Inch Inverted Flare)
02602347, 02608427, 257B021JS, 4332087N1, 4350104JS, 4350104KS, 4350111HS, 4350118JS, 44541101S, 4454110GE, 4454110JT, 4454118JT, 4502111FE, 457B100KS, 457B101JS, 457B111GS, 457L101JS, 473B1F0GS, 474L111JS, 474L118JS, 474L118JT, 4M11025LS, 4M11025RS,
808624
808624 CONNECTOR
40200002D, 40200002G, 40420001D, 40430002S, 40500006T, 40500010T, 40500010U, 40500120U, 41000001S, 41000008E, 4111021L1, 4111021TS, 4111021UT, 4111021UU, 411102KN2, 41510P1UE, 4211015L1, 4211025RS, 4211025TS, 4211025TT, 4211025US, 4211025UU, 4231017L
811681
805592A 1
805592A 1 CONNECTOR
4231017L1, 4332087N1, 4350104JS, 4350104KS, 4350111HS, 4350118JS, 4350118KS, 4441027LE, 444106AM1, 444106LPS, 4542067LS, 457B101JS, 457B101KS, 457B111GS, 457L101JS, 4652027M1, 4652227MW, 4M31027LS, 4R42027N1, 4S42028N1
808003
808003 CONNECTOR
40430002S, 40500006T, 40500010T, 40500010U, 40500120U, 4231017L1, 424106LRS, 424106LTT, 424106LUS, 424106PUU, 4262C01JT, 4332087N1, 4350104KS, 4350118KS, 4441027LE, 444106AM1, 444106LPS, 444236HRS, 4454118JT, 4542067LS, 457B101KS, 4652027LE, 4652027M
85439001
85439001 CONNECTOR, Male, Lube Reservoir
40500006T, 40500010T, 40500010U, 40500120U, 4211025TS, 4211025TT, 4211025US, 4211025UU, 424106LRS, 424106LTT, 424106LUS, 424106PUU, 444236HRS, 4M11025TS, 4M11025TT, 4M11025US, 4M4102LRS, 4M4102LTS