99940A 2 CONTINUITY KIT Mercruiser
5000147JS, 5000150DP, 5000165CE, 5111200LP, 5120136JS, 5120150AR, 5120150R1, 5220200AS, 5231100LP, 5231100TP, 5232100N1, 5232100TP, 5C30150FS, 5E31200N1, 5E31200TP, 5E31200TS, 5E31210TP, 5E31210TS, 5E31800TP, 5E31800TS, 5E31810TP, 5E31810TS, 5E31900T
CONTINUITY
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Compatible models:
5000147JS
5000150DP
5000165CE
5111200LP
5120136JS
5120150AR
5120150R1
5220200AS
5231100LP
5231100TP
5232100N1
5232100TP
5C30150FS
5E31200N1
5E31200TP
5E31200TS
5E31210TP
5E31210TS
5E31800TP
5E31800TS
5E31810TP
5E31810TS
5E31900TP
5E31900TS
5E31910TP
5E31910TS
5E32200TP
5E32900TS
5E36200TP
5E36200TS
5E36210TP
5E36210TS
5E36800TP
5E36800TS
5E36810TP
5E36810TS
5E36900TS
5E36910TP
5E36910TS
5H41400TP
5H41410TP
5H41410TS
5H41600TP
5H41610TP
5H41610TS
5H42300TP
5H42300TS
5H42400TS
5M41400TP
5M41400TS
5M42300TP
5M42300TS
5T32300TP
5T32300TS
5X32200TS
6020006JS
6211001N1
6311002NZ
6315001N1
6315002NZ
6416003N2
6511102N1
6811001N1
Mercruiser
Mercruiser entire parts catalog list:
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- TRANSOM PLATE AND SHIFT CABLE » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- TRANSOM PLATE AND SHIFT CABLE » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
- CONTINUITY KIT » 99940A 2
Information:
Start By:a. remove valve covers Call out (1) and (2) are not used in this removal procedure. Call outs begin with number (3). 1. Remove bolts (3) that hold the valve cover bases to the cylinder head assembly. Remove valve cover bases (4).
To prevent damage to the fuel injection nozzle, hold adapter assembly (5) in position at the end of the injection nozzle (6) when fuel line nut (7) is loosened or tightened.
2. Use Tool (A) and a 5P-0328 Crow Foot (7/8 in)to loosen the fuel injection line nut at the nozzle end. 3. Use Tool (B) to loosen the nut at the fuel injection line adapter end. Remove inner fuel injection lines (8). Install caps and plugs on all fuel injection line openings to keep dirt out of the fuel system. 4. Remove bolts (9) that hold the rocker shaft assemblies to the cylinder head assembly.5. Remove rocker shaft assemblies (10). 6. Put identification marks on the push rods as to their location in the engine. Remove push rods (11). 7. Put identification marks on the bridges as to their location in the engine. Remove bridges (12) from the dowels on the cylinder head assembly.Install Rocker Shaft Assemblies & Push Rods 1102 & 1208-012
1. Put clean engine oil on the bridges and dowels. Install the original bridges in their respective locations. New bridges can be mixed.2. Install bridges (1) on the bridge dowels. While firmly pressing 0.5 to 4.5 kg (1 to 10 lb)straight down on the top contact surface of the bridge, turn the adjusting screw clockwise until contact is made with the valve stem. Turn the screw an additional 20 to 30 degrees (1/3 to 1/2 of 1 hex on nut).This will straighten the dowel in the guide and compensate for the slack in the threads. Hold the adjusting screw in this position and tighten the locknut to a torque of 30 4 N m (22 3 lb ft). Install the original push rods in their respective locations in the engine. New push rods can be mixed.3. Install push rods (2). 4. Put rocker shaft assemblies (3) in position on the cylinder head assembly.5. Put clean engine oil on the threads of the bolts that hold the rocker shaft assemblies in place. Tighten the bolts first to a torque of 270 25 N m (200 18 lb ft).Start with the bolt in the center of the rocker shaft assembly. Tighten the bolts again to a torque of 450 20 N m (330 15 lb ft).Tighten the bolts again by hand to a torque of 450 20 N m (330 15 lb ft).
Do not cause damage to the O-ring seals on the inner fuel lines.
6. Install inner fuel injection lines (4). Tighten the fuel injection line adapter nuts (5) to a torque of 40 7 N m (30 5 lb ft)with Tool (A).
Do not let the tops of the fuel nozzles turn when the fuel lines are tightened. The nozzles will be damaged if the top of the nozzles turns in the body.
7. Tighten fuel injection line nut (6) to a torque of 40 7 N m (30 5 lb ft)with Tool (B) and a 5P-0328 (7/8 in) Crow Foot wrench.8. Make adjustments to the valves until the intake valve clearance is 0.38 mm (.015 in)and the exhaust valve clearance 0.76 mm (.030 in).See the topic "Valve Clearance Setting" in Systems Operation Testing & Adjusting Manual. Tighten the locknut to a torque of 30 4 N m (22 3 lb ft)and check the adjustments. 9. Install valve cover bases (7) on the cylinder head assembly. Install bolts that hold the valve cover bases in place. Tighten the bolts to a torque of 14 3 N m (10 2 lb ft).End By:a. install valve covers
To prevent damage to the fuel injection nozzle, hold adapter assembly (5) in position at the end of the injection nozzle (6) when fuel line nut (7) is loosened or tightened.
2. Use Tool (A) and a 5P-0328 Crow Foot (7/8 in)to loosen the fuel injection line nut at the nozzle end. 3. Use Tool (B) to loosen the nut at the fuel injection line adapter end. Remove inner fuel injection lines (8). Install caps and plugs on all fuel injection line openings to keep dirt out of the fuel system. 4. Remove bolts (9) that hold the rocker shaft assemblies to the cylinder head assembly.5. Remove rocker shaft assemblies (10). 6. Put identification marks on the push rods as to their location in the engine. Remove push rods (11). 7. Put identification marks on the bridges as to their location in the engine. Remove bridges (12) from the dowels on the cylinder head assembly.Install Rocker Shaft Assemblies & Push Rods 1102 & 1208-012
1. Put clean engine oil on the bridges and dowels. Install the original bridges in their respective locations. New bridges can be mixed.2. Install bridges (1) on the bridge dowels. While firmly pressing 0.5 to 4.5 kg (1 to 10 lb)straight down on the top contact surface of the bridge, turn the adjusting screw clockwise until contact is made with the valve stem. Turn the screw an additional 20 to 30 degrees (1/3 to 1/2 of 1 hex on nut).This will straighten the dowel in the guide and compensate for the slack in the threads. Hold the adjusting screw in this position and tighten the locknut to a torque of 30 4 N m (22 3 lb ft). Install the original push rods in their respective locations in the engine. New push rods can be mixed.3. Install push rods (2). 4. Put rocker shaft assemblies (3) in position on the cylinder head assembly.5. Put clean engine oil on the threads of the bolts that hold the rocker shaft assemblies in place. Tighten the bolts first to a torque of 270 25 N m (200 18 lb ft).Start with the bolt in the center of the rocker shaft assembly. Tighten the bolts again to a torque of 450 20 N m (330 15 lb ft).Tighten the bolts again by hand to a torque of 450 20 N m (330 15 lb ft).
Do not cause damage to the O-ring seals on the inner fuel lines.
6. Install inner fuel injection lines (4). Tighten the fuel injection line adapter nuts (5) to a torque of 40 7 N m (30 5 lb ft)with Tool (A).
Do not let the tops of the fuel nozzles turn when the fuel lines are tightened. The nozzles will be damaged if the top of the nozzles turns in the body.
7. Tighten fuel injection line nut (6) to a torque of 40 7 N m (30 5 lb ft)with Tool (B) and a 5P-0328 (7/8 in) Crow Foot wrench.8. Make adjustments to the valves until the intake valve clearance is 0.38 mm (.015 in)and the exhaust valve clearance 0.76 mm (.030 in).See the topic "Valve Clearance Setting" in Systems Operation Testing & Adjusting Manual. Tighten the locknut to a torque of 30 4 N m (22 3 lb ft)and check the adjustments. 9. Install valve cover bases (7) on the cylinder head assembly. Install bolts that hold the valve cover bases in place. Tighten the bolts to a torque of 14 3 N m (10 2 lb ft).End By:a. install valve covers
Parts continuity Mercruiser:
99940A 1
99940A 1 CONTINUITY KIT (COMPONENTS NOT SOLD SEPARATELY)
00019003, 01321017, 01326013, 03301310, 5000165CE