860293 Mercruiser COUPLER

Introduction
This Special Instruction is intended to provide information on the Engine Overhaul Kit Consist and detailed information on specific parts that should be used based on engine arrangements.This Engine Overhaul Kit may contain extra parts and extra quantities due to the variety of engine arrangements assigned to a given kit. Refer to the corresponding Parts Manual or Disassembly and Assembly manual in Table 1.Note: This Kit may contain upgraded parts. These upgraded part numbers may be different than what you have in the parts manual or engine, but these parts have been technically reviewed for compatibility with your application. Note: This kit contains gasket kits and includes additional parts needed to perform an engine overhaul.Note: For more information, visit us at: electricpowersupport.cat.com.Note: For assistance with technical questions, contact your local Cat dealer.Reference Material
Table 1
Engine Model     Engine Serial Number Prefix     Package Serial Number Prefix     Engine Arrangements     Parts Book Media     Disassembly and Assembly Media    
3516 EPG     S/N:CTG     S/N:FDX     205-0345     SEBP3423     UENR0181    
S/N:1HZ S/N:8NW     147-3169     SEBP2773    
147-3170 Note: For ordering reference material, contact your local Cat dealer.3516 EPG 465-0680 Top End Overhaul Kit Consist
Table 2
465-0680 Top End Overhaul Kit Consist    
Gasket Kits    
Part Number     Part Name     Qty    
304-7216     Water Pump Installation Gasket Kit     1    
463-9257     Single Cylinder Head Gasket Kit     16    
463-9459     Aftercooler and Lines Gasket Kit     1    
463-9811     Turbocharger Installation Gasket Kit     4    
464-0329     Oil Cooler and Lines Gasket Kit     1    
Additional Parts Included in This Kit    
Part Number     Part Name     Qty    
1R-0726     Engine Oil Filter Element As     3    
1R-0756     Fuel Filter Element     5    
2M-9780     O-Ring Seal     1    
3K-0360     O-Ring Seal     2    
3S-9643     Lip Type Seal     2    
4W-0530     Retaining Ring     2    
4W-3027     Breather As     4    
4W-3100     Gasket     1    
5D-5957     O-Ring Seal     2    
6J-2680     O-Ring Seal     1    
6V-1454     O-Ring Seal     2    
6V-5048     O-Ring Seal     3    
6V-9027     O-Ring Seal     2    
7N-4782     Lifter Guide Spring     32    
7N-4927     Housing Cover Gasket     1    
8L-2746     O-Ring Seal     2    
8T-1919     O-Ring Seal     2    
8T-5452     O-Ring Seal     1    
9Y-8389     Gasket     1    
033-6031     O-Ring Seal     4    
154-6389     Button     48    
214-7566     O-Ring Seal     1    
219-3240     Temperature Regulator     2    
238-5080     O-Ring Seal     1    
238-5081     O-Ring Seal     7    
248-5513     Temperature Regulator     4    3516 EPG Engine Gasket Kit Locations
Illustration 1 g03776401
(1) Turbocharger Installation (463-9811 Gasket Kit) (2) Aftercooler and Lines (463-9459 Gasket Kit) (3) Single Cylinder Head (463-9257 Gasket Kit) (4) Oil Cooler and Lines (464-0329 Gasket Kit) (5) Water Pump Installation (304-7216 Gasket Kit)Gasket Kit Consists
Water Pump Installation (304-7216 Gasket Kit)
Table 3
304-7216 Gasket Kit (Water Pump Installation)    
Part Number     Part Name     Qty    
1S-5772     Gasket     1    
3J-1907