866209A01 Mercruiser ELBOW KIT, Intermediate

Table 1
Required Tools
Tool Part Number Part Description Qty
A 6V-3145 Load Leveling Beam 1 Start By:
Remove the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
Remove the front hood. Refer to Disassembly and Assembly, "Hood - Remove and Install".
Remove the radiator module. Refer to Disassembly and Assembly, "Radiator Module - Remove".
Remove the air cleaner. Refer to Disassembly and Assembly, "Air Cleaner - Remove and Install".
Remove the power train guard. Refer to Disassembly and Assembly, "Power Train Guard (Transmission) - Remove and Install".
Remove the drive shaft. Refer to Disassembly and Assembly, "Drive Shaft - Remove and Install".
Personal injury can result from contact with refrigerant.Contact with refrigerant can cause frost bite. Keep face and hands away to help prevent injury.Protective goggles must always be worn when refrigerant lines are opened, even if the gauges indicate the system is empty of refrigerant.Always use precaution when a fitting is removed. Slowly loosen the fitting. If the system is still under pressure, release it slowly in a well ventilated area.Personal injury or death can result from inhaling refrigerant through a lit cigarette.Inhaling air conditioner refrigerant gas through a lit cigarette or other smoking method or inhaling fumes released from a flame contacting air conditioner refrigerant gas, can cause bodily harm or death.Do not smoke when servicing air conditioners or wherever refrigerant gas may be present.Use a certified recovery and recycling cart to properly remove the refrigerant from the air conditioning system.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.Dispose of all fluids according to local regulations and mandates.
Note: Put identification marks on all hoses, on all hose assemblies, on all wires, and on all tube assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. This helps to prevent fluid loss, and this helps to keep contaminants from entering the system.
Drain the hydraulic system oil into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Hydraulic System Oil - Change".
Illustration 1 g01155167
Disconnect hose assembly (3). Disconnect hose (6). Disconnect hose assembly (7) and clip (5). Disconnect harness assembly (8). Disconnect hose assemblies (2). Remove clip (4). Remove tube (9). Disconnect hose assembly (1).
Illustration 2 g01155214
Remove bolts (10) and disconnect bracket assemblies (11). Remove nut (12) and disconnect cable assembly (13). Disconnect cable assembly (14).
Illustration 3 g01155230
Remove panel (15).
Illustration 4 g01155240
Disconnect harness assembly (16).
Illustration 5 g01155243
Remove all mounting hardware from support assembly (17) and remove support assembly (17). Disconnect harness assembly (18). Disconnect hose assembly (20). Remove tubes (21) and (19).
Illustration 6 g01155663
Release the air pressure from the air tanks and disconnect hose assemblies (22) from the air compressor.
Illustration 7 g01155251
Disconnect hose assembly (23).
Illustration 8 g01155258
Disconnect hose assemblies (24), (25), and (27). Remove clamps (26), (28), and (29).
Recover the air conditioner refrigerant from the air conditioner system. Refer to Service Manual, SENR5664, "Air Conditioning and Heating Systems with R-134a Refrigerant". Refer to Special Publication, NEDG5065, "Air Conditioning Tools".