840768T Mercruiser END CAP


840768T END CAP Mercruiser 5E31200N1, 5E31200TP, 5E31200TS, 5E31210TP, 5E31210TS, 5E31800TP, 5E31800TS, 5E31810TP, 5E31810TS, 5E31900TP, 5E31900TS, 5E31910TP, 5E31910TS, 5E32200TP, 5E32900TS, 5E36200TP, 5E36200TS, 5E36210TP, 5E36210TS, 5E36800TP, 5E36800TS, 5E36810TP, 5E36810T END
840768T END CAP Mercruiser
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Number on catalog scheme: 17
 

Mercruiser entire parts catalog list:

5E31200N1 1998
5E31200TP 1998
5E31200TS 1998
5E31210TP 1998
5E31210TS 1998
5E31800TP 1998
5E31800TS 1998
5E31810TP 1998
5E31810TS 1998
5E31900TP 1998
5E31900TS 1998
5E31910TP 1998
5E31910TS 1998
5E32200TP 1998
5E32900TS 1998
5E36200TP 1998
5E36200TS 1998
5E36210TP 1998
5E36210TS 1998
5E36800TP 1998
5E36800TS 1998
5E36810TP 1998
5E36810TS 1998
5E36900TS 1998
5E36910TP 1998
5E36910TS 1998
5H41400TP 1998
5H41410TP 1998
5H41410TS 1998
5H41600TP 1998
5H41610TP 1998
5H41610TS 1998
5H42300TP 1998
5H42300TS 1998
5H42400TS 1998
5M41400TP 1998
5M41400TS 1998
5M42300TP 1998
5M42300TS 1998
5T32300TP 1998
5T32300TS 1998
5X32200TS 1998
6511102N1 1998

Information:


Illustration 1 g01325918
Schematic for sensor supplyTest Step 1. Inspect the Electrical Connectors and the Wiring
Turn the keyswitch to the OFF position.
Illustration 2 g01181787
Left side engine view (typical example) (1) Injection actuation pressure sensor (2) Boost pressure sensor (3) Fuel pressure sensor (4) Engine oil pressure sensor (5) J2/P2 ECM connector
Thoroughly inspect the connectors for pressure sensors (1), (2), (3), and (4). Also, thoroughly inspect connector (5). Refer to Troubleshooting, "Electrical Connectors - Inspect".
Illustration 3 g01325967
P1 ECM connector (P1-2) +5 V sensor supply (P1-3) Sensor return (P1-32) Engine cooling fan speed sensor
Illustration 4 g01181788
P2 ECM connector (P2-2) +5 V sensor supply (P2-3) Sensor return (P2-16) Fuel pressure (P2-24) Engine oil pressure (P2-27) Injection actuation pressure (P2-40) Boost pressure (P2-41) +5 V sensor supply (P2-42) Sensor return
Illustration 5 g01159881
Sensor connector (A) +5 V supply (B) Sensor return (C) Signal
Perform a 45 N (10 lb) pull test on each of the wires in the ECM connectors that are associated with the circuit.
Check the allen head screw for each ECM connector for the proper torque. Refer to Troubleshooting, "Electrical Connectors - Inspect" for the correct torque values.
Check the harness and wiring for abrasion and for pinch points from the pressure sensors back to the ECM.Expected Result:All connectors, pins and sockets are completely coupled and/or inserted and the harness and wiring are free of corrosion, of abrasion and of pinch points.Results:
OK - The harness and connectors appear to be OK. Proceed to Test Step 2.
Not OK - There is a problem with the connectors and/or wiring.Repair: Repair the connectors or wiring and/or replace the connectors or wiring. Ensure that all of the seals are properly in place and ensure that the connectors are completely coupled.Verify that the repair eliminates the problem.STOPTest Step 2. Check for Active Diagnostic Codes
Connect Caterpillar Electronic Technician (ET) to the service tool connector. Refer to Troubleshooting, "Electronic Service Tools".
Turn the keyswitch to the ON position.
Observe the "Active Diagnostic" screen on Cat ET. Wait at least 30 seconds so that any codes may become active. Look for these codes:
262-03
262-04
Determine if the problem is related to a -03 diagnostic code or to a -04 diagnostic code.Expected Result:No diagnostic codes are active.Results:
OK - No diagnostic codes are active.Repair: If any of the above codes are logged and the engine is not running properly, refer to Troubleshooting, "Troubleshooting Without a Diagnostic Code".If the engine is running properly at this time, there may be an intermittent problem in a harness that is causing the codes to be logged. Refer to Troubleshooting, "Electrical Connectors - Inspect".STOP
Active -03 code - A -03 diagnostic code is active. Proceed to Test Step 3.
Active -04 code - A -04 diagnostic code is active. Proceed to Test Step 4.Test Step 3. Check the Supply Voltage at the Sensor Connector
Turn the keyswitch to the OFF position.
Disconnect the harness connectors for the following sensors:
Boost pressure sensor
Injection actuation pressure sensor
Fuel pressure sensor
Engine oil pressure sensor
Engine cooling fan speed sensor
Turn the keyswitch to the ON position.Note: Be sure to wiggle the harness during the following measurements in order to reveal an intermittent condition.
Measure the voltage between terminals A and B at each pressure sensor connector on the engine harness. Measure the voltage between terminals 2 and 5 at the connector for the engine cooling fan speed sensor.
Turn the keyswitch to the OFF position.
Connect all of the sensors.Expected Result:Each voltage measurement is 5.0 0.2 VDC.Results:
OK - Each voltage measurement is 5.0 0.2 VDC.Repair: Replace all wires to the original configuration. Clear all diagnostic codes. Check for active diagnostic codes. If the problem is intermittent, refer to the diagnostic functional test Troubleshooting, "Electrical Connectors - Inspect".STOP
Not OK - At least one voltage measurement is not 5.0 0.2 VDC. There is a problem with the wiring or with the ECM. Proceed to Test Step 5.Test Step 4. Disconnect the +5 V Sensors and Check for Active Diagnostic Codes
Monitor the active diagnostic code screen on Cat ET. Check and record any active diagnostic codes.Note: Wait at least 30 seconds in order for the diagnostic codes to become active.
Disconnect the following sensors one at a time at the sensor connector:
Boost pressure sensor
Injection actuation pressure sensor
Fuel pressure sensor
Engine oil pressure sensor
Engine cooling fan speed sensorExpected Result:The 262-04 diagnostic code deactivates when a particular sensor is disconnected.Results:
OK - The 262-04 diagnostic code deactivates when a particular sensor is disconnected.Repair: Connect the suspect sensor. If the code returns, replace the sensor.Connect all of the connectors. Verify that the problem is resolved.STOP
Not OK - The 262-04 diagnostic code remains after all of the sensors are disconnected. Leave the sensors disconnected. Proceed to Test Step 5.Test Step 5. Check the +5 V Supply at the ECM
Disconnect the J1/P1 ECM connector.
Remove terminal P1-2 (+5 V supply) from the P1 connector. Install a wire jumper with socket terminals on both ends into the P1-2 location.
Connect the J1/P1 ECM connectors.
Disconnect the J2/P2 ECM connector.
Remove terminal P2-2 (+5 V supply) from the P2 connector. Install a wire


Parts end Mercruiser:

17632
 
17632 END CAP W/BEARING
01321017, 03301310, 5000147JS, 5000150DP, 5000165CE, 5120136JS, 5120150AR, 5220200AS, 5231100LP, 5C30150FS, 6020006JS, 6211001N1, 6311002NZ, 6315002NZ, 6416003N2, 6511102N1, 6811001N1, 91331015
17632T
 
17632T END CAP ASSEMBLY
00019003, 01321017, 01326013, 5000165CE, 5111200LP, 5120150R1, 5231100LP, 5232100N1, 5E31200N1, 6211001N1, 6311002NZ, 6315001N1, 6315002NZ, 6416003N2, 6811001N1
5232100LS
END MODEL, DIESEL BRV 1 DRV 1998 (1.36:1 Ratio)
5232100LS END MODEL, DIESEL BRV 1 DRV 1998 (1.36:1 Ratio)
5120136JS, 5231100LP, 6020006JS, 6211001N1, 6311002NZ, 6315002NZ, 6416003N2, 6511102N1, 6811001N1
5232200LS
END MODEL, DIESEL BRV 1 DRV 1998 (1.50:1 Ratio)
5232200LS END MODEL, DIESEL BRV 1 DRV 1998 (1.50:1 Ratio)
5120136JS, 5231100LP, 6020006JS, 6211001N1, 6311002NZ, 6315002NZ, 6416003N2, 6511102N1, 6811001N1
5232300LS
END MODEL, DIESEL BRV 1 DRV 1998 (1.65:1 Ratio)
5232300LS END MODEL, DIESEL BRV 1 DRV 1998 (1.65:1 Ratio)
5120136JS, 5231100LP, 6020006JS, 6211001N1, 6311002NZ, 6315002NZ, 6416003N2, 6511102N1, 6811001N1
5D30181KZ
 
5D30181KZ END MODEL, Stern Drive (1.81:1 Ratio)
5120136JS, 5231100LP, 6020006JS, 6211001N1, 6311002NZ, 6315002NZ, 6416003N2, 6511102N1, 6811001N1
5D30200KZ
END MODEL, Stern Drive (2.00:1 Ratio)
5D30200KZ END MODEL, Stern Drive (2.00:1 Ratio)
5120136JS, 5231100LP, 6020006JS, 6211001N1, 6311002NZ, 6315002NZ, 6416003N2, 6511102N1, 6811001N1
5D30220KZ
END MODEL, Stern Drive (2.20:1 Ratio)
5D30220KZ END MODEL, Stern Drive (2.20:1 Ratio)
5120136JS, 5231100LP, 6020006JS, 6211001N1, 6311002NZ, 6315002NZ, 6416003N2, 6511102N1, 6811001N1
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